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We speed up automation with precise manufacturing and smooth sourcing.
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If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.
Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.
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RapidDirect accelerates industrial automation with precision manufacturing and seamless sourcing. Your one-stop partner from prototyping to production.
Automation products enhances productivity, lowers costs, and strengthens safety, precision, and eco-friendly practices to boost profits. At every stage of your project, RapidDirect supports your goals with custom part fabrication, semi-standard tweaks, and part procurement—all in one trusted partner.
Fully custom components engineered to exact specifications.
Standard base models with customizable adjustment to meet project-specific demands.
Ready-to-use components with standard specs. General-purpose parts.
Our solutions align with every project phase—initial, mid, and final—addressing stage-specific challenges to ensure precision parts meet your specs, quality, and budget.
In early automation projects, ambiguous designs, unclear specs, unpredictable costs and supplier doubts make it hard to control cost, timeline, and quality.
In the mid stage of automation projects, extended custom part lead times, inconsistent quality risks, unplanned design changes, bulk procurement hurdles, and inadequate vendor support threaten timelines and budgets.
In the final stage, execution gaps in procurement plans and unexpected part issues during installation can delay commissioning and impact delivery schedules.
We specialize in high-precision automation parts designed for tight tolerances and top performance. From EOATs and jigs to gears, shafts, and structural frames, our capabilities support ±0.01mm accuracy in critical alignment, handling, and assembly processes.
With over 10 advanced 5-axis CNC machining centers and a team of skilled engineers, we offer both design support and precision manufacturing under one roof. Whether you’re working with standard or collaborative robots, we customize components to fit your automation needs.
From one-off prototypes to production runs, we’re here to help you build smarter, faster, and more reliable automation systems.
Semi-standard components offer ready-to-ship convenience with optional adaptability. We supply base models and modify specifications (length, mounting, material, etc.) to match your project’s unique needs.
We streamline automation projects by procuring standard components according to your BOMs for rapid integration. From guide shafts and sensor cams to valves and pneumatic clamps, we support:
Core Components:
Guide shafts, robot bodies, valves, linear guides, locating pins, fixtures, jigs, brackets, couplings, shafts, hinges, bushings, seals.
Support Systems:
Pneumatic/quick clamps, piping fittings, end-of-arm tools, pillars, bases, springs, magnetic products, nitrogen springs, dispensing accessories.
CNC milling, turning and precision machining. We can make prototypes and end-use parts with precise and complex designs.
Plastic injection molding, rapid and production tooling, overmolding, and insert molding. No MOQ required, all while maintaining consistent quality.
Laser cutting, bending, welding, punching, riveting, stamping. We offer flexibility to create precise sheet metal prototypes and production parts.
SLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price.
We specialize in extruding aluminum profiles. Offer high quality, low-cost metal extrusions with a variety of post-machining options.
Choose from Aluminum, Zinc, Magnesium, Copper. High precision die cast metal parts for high-volume needs.
Fast and cost-effective short-run production for plastic prototypes using soft tooling, a great alternative to low-volume injection molding.
Sinker and wire EDM machining. We can machine sharp inside corners, thin walls, and burr-free parts.
Find all the materials you need for product development across industries.
*Common materials are shown above. You can explore our Material Lists for more options. Need specific material? Contact our specialists.
Customize your product’s look and durability with our surface finish options.
*Explore surface finishes that work for you here. Or contact our team for custom solutions.
Challange
A robotics company needed high-tolerance components for 6-axis robots (under 8 microns) and a streamlined assembly process to slash production time by 25%.
Solution
RapidDirect delivered an end-to-end solution:
Result
The integrated solution achieved 99.2% compliant parts with 7-micron assembly accuracy, cut total production time by 28%, and scaled to 5,000 units/month within 10 weeks — meeting both precision and speed targets without compromise.
Our laser cutting service is designed for precision, capable of achieving a cutting accuracy of +/- 0.002 inches and a positional accuracy of +/- 0.004 inches. This level of precision ensures that every part we produce matches your exact specifications, contributing to the high quality of the final product. Whether you are working on intricate designs or require exact replication of parts, our laser cutting technology provides the accuracy needed for complex and detailed projects, making it ideal for industries requiring meticulous attention to detail.
Our laser cutting capabilities vary depending on the material, allowing us to manage a range of thicknesses for different project needs. For stainless steel and aluminum, we can handle materials up to 15 mm thick, providing robustness and precision with each cut. When it comes to carbon steel, our equipment can efficiently process sheets as thick as 25 mm, suitable for heavier-duty applications. For copper, our precise laser cutting service effectively handles thicknesses up to 12.7 mm, perfect for detailed and intricate designs. This versatility ensures we can meet diverse cutting requirements with accuracy and high quality.
Yes, we offer both laser engraving and etching services. Our team is equipped with extensive experience and expertise in these techniques, enabling us to deliver superior quality results that meet your specific requirements. Whether you need detailed graphics, precise text, or intricate patterns, our laser engraving and etching services are designed to provide high-resolution finishes on a variety of materials. We handle each project with great precision, ensuring exceptional and lasting impressions on your products, perfectly suited for both aesthetic enhancements and functional markings.
Yes, in addition to laser cutting, we offer a variety of material bending techniques at our facility. You can bend the material using methods such as V-bending, roll bending, rotary bending, and wipe bending. These techniques are available to shape your flat pattern profiles into the desired forms. The choice of bending method will depend on the specific requirements of your project. This flexibility allows us to cater to a wide range of applications, ensuring that the final product meets your design and functionality needs precisely.
The duration required to laser cut materials varies depending on several factors including the complexity of the design, the type of material, and its thickness. Generally, simpler designs on thinner materials can be completed quickly, often within a few hours. More complex or intricate designs, as well as cutting through thicker materials, may take longer. We strive to optimize our processes to ensure efficient turnaround times without compromising quality. For specific time estimates on your project, we encourage you to contact us directly so we can provide a detailed and personalized timeline based on your exact specifications.
Laser cutting and plasma cutting are both popular methods for cutting materials, but they differ significantly in terms of process, precision, and suitable applications.
Laser cutting uses a focused beam of light, typically from a CO2 or fiber laser, to melt, burn, or vaporize material. This method is highly precise, allowing for intricate cuts and fine details with a high-quality edge finish. It is ideal for metals, plastics, woods, and various other materials, especially when precision is critical.
On the other hand, plasma cutting involves using a jet of ionized gas at high temperature to melt and cut through electrically conductive materials. Plasma cutters are generally faster than lasers when working with thicker metal sheets but offer less precision. The cut edges are rougher and may require additional finishing.
Laser cutting is a precise manufacturing process that uses a high-powered laser beam to cut materials into custom shapes and designs. The laser beam is focused through a lens onto the material’s surface, where it melts, burns, or vaporizes the material along a programmed path. This process allows for intricate cuts, tight tolerances, and excellent edge quality, making it suitable for various materials like metals, plastics, wood, and more.
The cost of laser cutting depends on several factors, including:
RapidDirect offers an instant online quoting system for laser cutting. Simply upload your design file to receive a real-time quote based on your specific requirements. Contact our team for personalized assistance and a detailed cost breakdown.
Copyright © 2025 Shenzhen Rapid Direct Co., Ltd. All rights reserved
Copyright © 2023 Shenzhen Rapid Direct Co., Ltd. All rights reserved.