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From idea to market-ready product, we make every stage easier, faster.

We speed up automation with precise manufacturing and smooth sourcing.

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CNC Machining eBook

If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining. 

 

Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.

About RapidDirect

Our vision, mission, development history, and dedicated team.

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Contact us for your manufacturing needs.

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Discover how we ensure precision and quality in manufacturing

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RapidDirect Solutions for the Automation Industry

RapidDirect accelerates industrial automation with precision manufacturing and seamless sourcing. Your one-stop partner from prototyping to production.

automation industry

One Stop for Your Automation Project Needs​

Automation products enhances productivity, lowers costs, and strengthens safety, precision, and eco-friendly practices to boost profits. At every stage of your project, RapidDirect supports your goals with custom part fabrication, semi-standard tweaks, and part procurement—all in one trusted partner.

Custom Precision parts

Fully custom components engineered to exact specifications.

Semi-standard parts

Standard base models with customizable adjustment to meet project-specific demands.

Standard parts

Ready-to-use components with standard specs. General-purpose parts.

Stage-Specific Automation Solutions

Our solutions align with every project phase—initial, mid, and final—addressing stage-specific challenges to ensure precision parts meet your specs, quality, and budget.

Design and Sourcing Support

In early automation projects, ambiguous designs, unclear specs, unpredictable costs and supplier doubts make it hard to control cost, timeline, and quality.

computer

Expert Support

  • DFM feedback & optimization
    Expert advice for efficient, manufacturable design improvements.
  • Procurement list planning
    Expert guidance to choose the best standard components and coordinate bulk procurement.
  • Accurate lead time estimates
    Reliable timelines with real-time updates via our online platform.
  • Integrated cost management
    Get instant quotes and flexible pricing to validate designs early and control project costs from start to finish.

Design Optimization & Assembly Support

In the mid stage of automation projects, extended custom part lead times, inconsistent quality risks, unplanned design changes, bulk procurement hurdles, and inadequate vendor support threaten timelines and budgets.

mid stage

Expert Support

  • Real-time production tracking
    Monitor order status 24/7 via online platform or dedicated support.
  • Strict quality control system
    Multi-step inspections ensure top quality; fast response for any issues.
  • Rapid design change support
    Fast design updates with optimized production scheduling—no extra cost, no delays.

Manufacturing Capabilities

  • Precision on-demand manufacturing
    ±0.01mm tolerance for high-performance automation components.
  • Assembly support
    One-stop assembly guidance, pre-assembly options, and responsive after-sales help.

Rapid Response to Urgent Needs

In the final stage, execution gaps in procurement plans and unexpected part issues during installation can delay commissioning and impact delivery schedules.

final stage

Expert Support

  • Accurate procurement execution
    On-time purchasing supported by tracking and quick problem-solving.
  • Fast replacement for missing parts
    Parts quickly sourced or made within 1-3 days..
  • Responsive issue handling
    Rapid part analysis and redesign to ensure fit, reliability, and performance.

We Manufacture Precision Parts.

We specialize in high-precision automation parts designed for tight tolerances and top performance. From EOATs and jigs to gears, shafts, and structural frames, our capabilities support ±0.01mm accuracy in critical alignment, handling, and assembly processes.

 

With over 10 advanced 5-axis CNC machining centers and a team of skilled engineers, we offer both design support and precision manufacturing under one roof. Whether you’re working with standard or collaborative robots, we customize components to fit your automation needs.

 

From one-off prototypes to production runs, we’re here to help you build smarter, faster, and more reliable automation systems.

custom precision automation parts

Customization If Required.

Semi-standard components offer ready-to-ship convenience with optional adaptability. We supply base models and modify specifications (length, mounting, material, etc.) to match your project’s unique needs.

Linear motion components
Pneumatic components
Transmission parts
Hydraulic components
Conveyor systems
Frame & enclosure parts
Fasteners
Motors & drives
Sensors
Low-voltage electricals
Aluminum profiles & accessories
semi standard automation parts

We Source Standard Parts.

We streamline automation projects by procuring standard components according to your BOMs for rapid integration. From guide shafts and sensor cams to valves and pneumatic clamps, we support:

Core Components:
Guide shafts, robot bodies, valves, linear guides, locating pins, fixtures, jigs, brackets, couplings, shafts, hinges, bushings, seals.

Support Systems:
Pneumatic/quick clamps, piping fittings, end-of-arm tools, pillars, bases, springs, magnetic products, nitrogen springs, dispensing accessories.

standard automation parts

Sourcing for the Automation Parts

Support from a Team of Expert

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  • Precision Manufacturing Expertise
    High-precision machining and fabrication with strict quality control—delivering reliable, consistent parts that meet exact specifications, every time.
  • Dedicated Project Support Teams
    From design to delivery, our experts provide custom support, design analysis, sourcing planning and more for every project.
  • Project Progress Tracking
    Upload files, get quotes, manage orders, and track production—all in one our seamless, user-friendly platform.

Our Manufacturing Capabilities

CNC Machining

CNC milling, turning and precision machining. We can make prototypes and end-use parts with precise and complex designs.​

Injection Molding

Plastic injection molding, rapid and production tooling, overmolding, and insert molding. No MOQ required, all while maintaining consistent quality.

Sheet Metal Fabrication

Laser cutting, bending, welding, punching, riveting, stamping. We offer flexibility to create precise sheet metal prototypes and production parts.

3D Printing

SLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price.

Extrusion

We specialize in extruding aluminum profiles. Offer high quality, low-cost metal extrusions with a variety of post-machining options.

Die Casting

Choose from Aluminum, Zinc, Magnesium, Copper. High precision die cast metal parts for high-volume needs.

Vacuum Casting

Fast and cost-effective short-run production for plastic prototypes using soft tooling, a great alternative to low-volume injection molding.

Wire EDM

Sinker and wire EDM machining. We can machine sharp inside corners, thin walls, and burr-free parts.

Find all the materials you need for product development across industries. 

Metals

Aluminium
Copper
Brass
Bronze
Steel
Stainless Steel
Magnesium
Titanium

Plastics

ABS
PC
PMMA
POM
PA
PE
PEEK
HDPE
HIPS
LDPE
PBT
PP
PAI
PEI
PET
PPS 
PS
PVC
Teflon
UPE
Bakelite
FR-4

*Common materials are shown above. You can explore our Material Lists for more options. Need specific material? Contact our specialists.

Customize your product’s look and durability with our surface finish options.

*Explore surface finishes that work for you here. Or contact our team for custom solutions.

Automaton Parts Made Easier, Faster
6 axis robot arm
Case Study

Precision Manufacturing &
Assembly for 6-Axis Robots

Challange

A robotics company needed high-tolerance components for 6-axis robots (under 8 microns) and a streamlined assembly process to slash production time by 25%.

Solution

RapidDirect delivered an end-to-end solution:

  • Custom CNC-machined parts with 5-micron repeatability
  • 6-axis robotic cells with auto-alignment for rapid assembly
  • Real-time CMM checks during manufacturing and assembly
  • AI workflow optimization to eliminate bottlenecks

Result

The integrated solution achieved 99.2% compliant parts with 7-micron assembly accuracy, cut total production time by 28%, and scaled to 5,000 units/month within 10 weeks — meeting both precision and speed targets without compromise.

Ready to Start Your Project?

FAQs

Our laser cutting service is designed for precision, capable of achieving a cutting accuracy of +/- 0.002 inches and a positional accuracy of +/- 0.004 inches. This level of precision ensures that every part we produce matches your exact specifications, contributing to the high quality of the final product. Whether you are working on intricate designs or require exact replication of parts, our laser cutting technology provides the accuracy needed for complex and detailed projects, making it ideal for industries requiring meticulous attention to detail.

Our laser cutting capabilities vary depending on the material, allowing us to manage a range of thicknesses for different project needs. For stainless steel and aluminum, we can handle materials up to 15 mm thick, providing robustness and precision with each cut. When it comes to carbon steel, our equipment can efficiently process sheets as thick as 25 mm, suitable for heavier-duty applications. For copper, our precise laser cutting service effectively handles thicknesses up to 12.7 mm, perfect for detailed and intricate designs. This versatility ensures we can meet diverse cutting requirements with accuracy and high quality.

Yes, we offer both laser engraving and etching services. Our team is equipped with extensive experience and expertise in these techniques, enabling us to deliver superior quality results that meet your specific requirements. Whether you need detailed graphics, precise text, or intricate patterns, our laser engraving and etching services are designed to provide high-resolution finishes on a variety of materials. We handle each project with great precision, ensuring exceptional and lasting impressions on your products, perfectly suited for both aesthetic enhancements and functional markings.

Yes, in addition to laser cutting, we offer a variety of material bending techniques at our facility. You can bend the material using methods such as V-bending, roll bending, rotary bending, and wipe bending. These techniques are available to shape your flat pattern profiles into the desired forms. The choice of bending method will depend on the specific requirements of your project. This flexibility allows us to cater to a wide range of applications, ensuring that the final product meets your design and functionality needs precisely.

The duration required to laser cut materials varies depending on several factors including the complexity of the design, the type of material, and its thickness. Generally, simpler designs on thinner materials can be completed quickly, often within a few hours. More complex or intricate designs, as well as cutting through thicker materials, may take longer. We strive to optimize our processes to ensure efficient turnaround times without compromising quality. For specific time estimates on your project, we encourage you to contact us directly so we can provide a detailed and personalized timeline based on your exact specifications.

Laser cutting and plasma cutting are both popular methods for cutting materials, but they differ significantly in terms of process, precision, and suitable applications.

 

Laser cutting uses a focused beam of light, typically from a CO2 or fiber laser, to melt, burn, or vaporize material. This method is highly precise, allowing for intricate cuts and fine details with a high-quality edge finish. It is ideal for metals, plastics, woods, and various other materials, especially when precision is critical.

 

On the other hand, plasma cutting involves using a jet of ionized gas at high temperature to melt and cut through electrically conductive materials. Plasma cutters are generally faster than lasers when working with thicker metal sheets but offer less precision. The cut edges are rougher and may require additional finishing.

Laser cutting is a precise manufacturing process that uses a high-powered laser beam to cut materials into custom shapes and designs. The laser beam is focused through a lens onto the material’s surface, where it melts, burns, or vaporizes the material along a programmed path. This process allows for intricate cuts, tight tolerances, and excellent edge quality, making it suitable for various materials like metals, plastics, wood, and more.

The cost of laser cutting depends on several factors, including:

  • Material Type and Thickness: Different materials have varying cutting speeds and laser power requirements, affecting the cost.
  • Part Complexity and Size: Intricate designs with numerous cuts or larger parts require more processing time, influencing the overall price.
  • Quantity: Larger orders often benefit from economies of scale, resulting in lower per-part costs.
  • Additional Services: Finishing operations like deburring, anodizing, or powder coating add to the final cost.

RapidDirect offers an instant online quoting system for laser cutting. Simply upload your design file to receive a real-time quote based on your specific requirements. Contact our team for personalized assistance and a detailed cost breakdown.

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