Our Manufacturing Capabilities

Extensive manufacturing capabilities to meet your production needs.

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Online Manufacturing Services

Providing high quality, on demand rapid manufacturing services for custom parts prototyping and product manufacturing.

CNC Product Capabilities

CNC Machining

3, 4, 5 axis CNC milling, CNC turning, EDM, surface finishing services

sheet metal product Capabilities

Sheet Metal Fabrication

Laser cutting, plasma cutting, waterjet cutting, bending, welding and stamping services

injection molded product Capabilities

Injection Molding

Single, family and multi cavity mold tooling, overmolding, insert molding, blow molding services

3D printed product Capabilities

3D Printing

FDM, SLS, MJF, SLA, DMLS services

RapidDirect manufacturing standards

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Tighter tolerance are examined on a case by case basis with your technical drawings. Contact with support@rapiddirect.com for special requirements.

RapidDirect, provides high tolerance CNC machining processes including 3, 4, 5 axis CNC milling, CNC turning, and post-processing services for your diverse manufacturing requirements.

TypeTolerance
Linear dimension+/- 0.025 mm

+/- 0.001 inch

Hole diameters

(not reamed)

+/- 0.025 mm

+/- 0.001 inch

Shaft diameters+/- 0.025 mm

+/- 0.001 inch

Smallest thread size availableM1x0,25
Part size limit950 * 550 * 480 mm

37.0 * 21.5 * 18.5 inch

If no 2D drawing is provided, RapidDirect produces parts according to ISO 2768 M standard. With 2D drawing, we can reach tolerance as tight as +/- 0.01 mm.

 

At RapidDirect, we offer various injection molding services which includes rapid tooling, family molds, multi-cavity molds, over molding, etc., for your manufacturing needs. Each service is based on various manufacturing standards highlighted below:

Part size (mm)Production toolingRapid tooling
1~22±0.06~0.09±0.08~0.13
22~70±0.11~0.17±0.14~0.24
70~160±0.20~0.29±0.30~0.43
160~250±0.36~0.44±0.51~0.68
250~315±0.44~0.55±0.68~0.85
315~500±0.70~0.90±1.08~1.38
500~1000±1.20~1.90±1.83~2.90
1000~1400±2.30~2.65±3.50~4.05
1400~2000±3.05~3.80±4.65~5.80

 

We have experience and the right sheet metal fabrication services necessary to bring that YOUR idea to life. This includes services like high tolerance and wide thickness range laser cutting, bending capabilities, and other post-processing options.

Dimension detailTolerance
Edge to edge, single surface+/- 0.005 inch
Edge to hole, single surface+/- 0.005 inch
Hole to hole, single surface+/- 0.005 inch
Bend to edge / hole, single surface+/- 0.010 inch
Edge to feature, multiple surface+/- 0.030 inch
Over formed part, multiple surface+/- 0.030 inch
Bend angle+/- 1°

By default, sharp edges will be broken and deburred. For any critical edges that must be left sharp, please note and specify in your drawing.

 

3D Printing is the best service if you want the best functional parts prototyping. At RapidDirect, we provide you with the best technologies in 3D printing such as FDM, SLA, SLS, Polyjet. For other technologies associated kindly contact us.

ProcessMin. wall thicknessLayer heightMax. build sizeTolerance
SLA1.0 mm50 – 100 μm250 * 250 * 250 mm± 0.5% with a lower limit of ± 0.5 mm (± 0.020″)
SLS1.0 mm100 μm420 * 500 * 420 mm± 0.5% with a lower limit of ± 0.15 mm (± 0.006″)
FDM1.0 mm100 – 300 μm500 * 500 * 500 mm± 0.3% with a lower limit of ± 0.3 mm (± 0.012″)

Qualifications

RapidDirect shares a continuous growth of 300%+ year-over-year annual growth. These are the features that make us stand out.

Quality reports

For every order on our platform, we can provide a full list of quality reports according to customers’ request. Including but not limited to:

  • Inspection report
  • Full dimensional report
  • Material test report

Certifications

As a decade-experience on-demand manufacturing company, we provide most commonly needed certifications, including but not limited to:

  • ISO 9001:2015
  • ROHS
  • REACH

First article inspection

For low-volume injection molding and CNC machining orders exceed 50 units or 5000 USD in total price, first article inspection is available on request.

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Material Available

RapidDirect offers a wide selection of metal and plastic materials with various color, infill, and hardness options. These materials are matched to an extensive list of manufacturing capabilities to meet the specific requirements of your projects.

Metals

Description
Price
Aluminum
High strength-to-weight ratio
$
Stainless Steel
Good corrosion resistance + High Hardness
$$$$
Steel
Good machinability + Excellent electrical conductivity
$$$
Brass
Good machinability + Excellent electrical conductivity
$$
Copper
>99.3% Purity + Superior electrical conductivity
$$
Titanium
Corrosion resistance + High tensile strength
$$$$$

Plastics

Description
Price
ABS
High stability + Easy to process
$$
POM (Delrin)
Low-friction + High-stiffness
$$
PC (Polycarbonate)
High impact resistance + High transparency
$$$
PA (Nylon)
High chemical and heat resistance + High abrasion and wear resistance
$$
PMMA (Acrylic)
High transparency + Good chemical stability
$
PEEK
High-performance thermoplastic, very high strength, thermal and chemical resistant.
$$
PP (Polypropylene)
Excellent chemical resistance. Food-safe grades available.
$
PE (Polyethylene)
Excellent strength-to-weight ratio, impact and weather resistant.
$$

Surface Finishing Options

Full list of surface finishing options for your metal and plastics parts needs, high quality and at competitive price.

Anodizing Image

Anodizing

Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.

$$
Bead Blasting Image

Bead Blasting

Bead blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.

$
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Electroplating

Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

$$$
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Polishing

Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.

$$$$
Brushing Image

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

$$
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Powder Coating

Powder coating forms a durable, wear resistant and corrosion resistant layer on the surface of parts. Powder coating can be used to apply colors to parts and is compatible with any metal.

$$$
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Painting

Painting the surface of a part improves its aesthetic appearance and can provide brand recognition to consumers. In addition, painting can have a protective effect on parts.

$$$
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Screen Printing

Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil.

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