Rapid Prototyping and On-Demand Production for

Medical Device Industry

New product development for the medical industry with on demand manufacturing. From rapid prototyping to mass production of medical products, enjoy reliable manufacturing services at competitive pricing.

Why RapidDirect for Medical Industry

RapidDirect offers reliable medical device prototyping and production, from simple to complex medical parts. With a combination of advanced technologies and excellent manufacturing expertise, we can bring your medical products to life in the most effective ways. Regardless of the part’s complexity, we can help you reach your goals through rapid prototyping, bridge tooling, and low-volume production.

Strong Capabilities

We are an ISO 13485:2016 and ISO 9001:2015 certified company, showing that we have the best manufacturing capabilities, the right material certifications, and advanced technologies. All medical device components from RapidDirect meet adequate regulatory compliance in terms of dimensions, performance, strength, and more.

Precision Parts

Our medical device prototyping services offer parts that meet tolerance and precision requirements. We can manufacture medical components with tolerances up to +/-0.001 inches. Our machining technologies and expertise also help us ensure the precision of your medical device prototype.

Fully Customizable

RapidDirect can accelerate medical parts manufacturing with our custom design and custom tooling capabilities. We will work with you to analyze the uniqueness of your products and then use high-tech manufacturing processes to bring the concept to life.

Instant Quotation

We improve the medical parts manufacturing experience through our ever-learning instant quotation platform. Upload your design files and get DFM analysis feedback, pricing, and lead time within a few minutes. You can also take control of your orders through highly efficient tracking and management.

Fast Lead Time

With instant quotes and rapid prototyping technologies, RapidDirect can help you reduce lead time by over 50%. Our extensive technical experience and skills help us achieve this in the most effective ways.

We Are ISO 13485 Certified!

RapidDirect boasts the ISO 13485 certification, a management systems standard designed for medical device manufacturing. This shows that all the medical device prototypes and components you get from us meet adequate regulatory compliance. It also demonstrates our quality control and assurance system, assuring you that we will manufacture components to your specific needs. We are ready to serve every client in the dental, biotechnology, surgical, and pharmaceutical industries and more.

Prototyping to Production Stages for Medical Industry

Take advantage of top-level solutions for medical product development. RapidDirect offers expertly designed and engineered custom products with excellent durability and functionality. We offer these solutions in various stages, helping you meet your production goals.

Prototyping

Engineering Validation and Testing (EVT)

Design Validation and Testing (DVT)

Production Validation and Testing (PVT)

Mass Production (MP)

Prototyping

Create quality prototypes with production-grade material for early-stage development. Analyze your design and make the right design or material changes to prepare the medical prototypes for testing.

Prototyping

Upon analyzing your design file, our technicians will create prototypes to meet your design requirements. Your application will determine the materials and processes we will use to develop your component to look like the final product. This way, you can assess the specifications and carry out functional testing.

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Engineering Validation and Testing (EVT)

Make quick and easy changes to functional medical device prototypes after engineering testing and validation of performance requirements.

EVT

We create functional prototypes similar to the final product. This way, you can easily identify design problems and rectify these issues. There may be a need for a number of changes to ensure performance requirements are met.

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Design Validation and Testing (DVT)

Validate your medical product’s performance, functionality, and look in the most effective manner. Make necessary design iterations to save production time and cost.

DVT

We offer top-notch designs for manufacturing feedback to help you analyze the performance and appearance of your medical prototypes. With a wide range of materials, finishes, and mechanical designs, we will create components with ideal end-use functionalities and finishes for market testing.

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Production Validation and Testing (PVT)

Get your design ready for mass production using production-grade machining processes and an advanced quality management system.

PVT

Take control of your product design with feedback from the technical team. This way, you can assess the manufacturability and suitability of your product and make the final changes for more efficient production.

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Mass Production (MP)

Migrate from product testing stages to the full-scale production of end-use medical parts. Adopt precise quality requirements and excellent manufacturing capabilities for high-quality products.

MP

We take your medical device production to the next level with our advanced manufacturing processes and engineering expertise. Our experts work to ensure your products meet quality and performance requirements at low costs and faster lead times.

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Trusted by Fortune 500 Companies

Healthcare providers
Hospital operators
Biotechnology corporations
Pharmaceutical companies
Medical delivery systems suppliers
Life sciences
Diagnostics equipment manufacturers
Surgical equipment and robotics companies

Medical Device Manufacturing

The medical industry depends on accurately and precisely created products to safeguard human health. Our ISO 13485 certification shows that we deliver precise, high-quality medical components that meet regulatory and quality standards. Enjoy reliable and professional medical device manufacturing solutions for custom products with the highest quality standards.

CNC Machining

Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.

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CNC Machining

Injection Molding

Custom injection molding service for the manufacturing of competitive pricing, high-quality plastic prototyping and production parts in a fast lead time.

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Injection Molding

Sheet Metal Fabrication

From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.

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Sheet Metal Fabrication

3D Printing

Utilizing sets of modern 3D printers and various secondary processes, we effectively turn your design into tangible products.

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3D Printing

Right Materials for Medical Product Development

Our manufacturing techniques are compatible with an extensive range of materials to meet the medical industry’s demands. Our technicians also have adequate experience and knowledge of the right materials for medical product development, and we will work with you to choose the material that best meets your requirements. Take a look at some of the most popular materials for developing medical device components.

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Thermoplastics
Thermosets
Nylon
Silicone Rubber
Titanium
Stainless Steel

Thermoplastics

Thermoplastics are highly durable, flexible, and functional materials for medical product manufacturing. They have excellent corrosion, detergent and chemical resistance, making them last longer than other typical medical materials. Thermoplastics are also very adhesive to metals, making them useful for overmolding medical prototypes for improved functionality.

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Thermosets

Thermosetting plastics are highly resistant to heat and do not warp or creep under high-temperature conditions. This makes them excellent choices for medical devices that may need constant sterilizations. They are also relatively hard and rigid, with excellent dimensional stability to ensure accurate and precise components.

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Nylon

Polyamide material offers increased strength, high temperature and chemical resistance which is required for medical devices. It is also compatible with processes like injection molding, CNC machining, and 3D printing. We can also combine nylon with other medical-grade materials to increase its strength.

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Silicone Rubber

Silicon rubber offers increased thermosetting advantages. It complies with industry standards due to its high thermal stability and flexibility. Therefore, it can be easily sterilized with various methods. This material is also stable and maintains its flexibility even in extreme conditions.

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Titanium

Titanium offers an increased strength-to-weight ratio and higher corrosion resistance, making it ideal for medical device prototyping. It works excellently with 3D printing to create custom parts from patients’ body scans. Titanium also has several properties that offer it increased resistance to chemicals and extreme temperatures.

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Stainless Steel

This low-carbon steel is ideal for several kinds of medical components. It is a non-toxic and non-corrosive material that comes in several variants, making it useful for extensive medical applications. While stainless steel is durable on its own, it can also be finished to improve its appearance and mechanical properties.

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Post-Processing for Medical Prototypes & Products

With an extensive range of post-processing options, RapidDirect can offer your medical prototypes and products unique surface finishes that meet your product’s aesthetics and chemical and corrosion resistance needs. Depending on the material selection and product application, we offer the following finishes.

Name

Description

Materials

Color

Texture

Link

Anodizing	It improves the corrosion resistance and wear resistance of medical components.	Aluminum	Clear, black, grey, red, blue, and gold.	Smooth, matte	Learn More>>
Powder Coating	Powder coating is a great choice for medical devices because of its natural antimicrobial qualities. It promotes a hygienic and sterile environment needed in the medical industry.	Aluminum, Stainless Steel, Steel	Black, any RAL code or Pantone number	Gloss or semi-gloss	Learn More>>
Electroplating	Electroplating is an aesthetic and functional finish that improves the looks and corrosion resistance of medical products. It also improves their mechanical properties, making them more durable.	Aluminum, Steel, Stainless Steel	n/a	Smooth, glossy	Learn More>>
Bead blasting	Bead blasting improves the aesthetic appearance of medical devices. It also reduces wear and tear in these components, making them last longer.	Aluminum, Stainless Steel, Thermoplastics	Gray, black	Smooth, matte	Learn More>>
Passivation	Passivation helps to remove particles from medical components to prevent future corrosion. It impacts adequate corrosion resistance on the products.	Stainless Steel, Aluminum, Titanium	Yellow, clear blue, green, black	Smooth, matte, semi-gloss	n/a
Heat Treatment	Heat treatment helps to improve the corrosion resistance, strength, and biocompatibility of medical devices.	Titanium, Aluminum, Stainless Steel	Faint yellow, brown, straw	Smooth, matte	n/a

Medical Applications

Our extensive production capabilities allow us to improve medical device production to serve many healthcare applications. Some of the applications include:

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

HDA Technology

The 4 parts look great and work very well. This order was to solve a problem on some equipment, so only the 4 parts were needed.

We were very pleased with your quality, cost and delivery, and will certainly order from you in the future. I have also recommended you to friends who own other companies.

Hunt Dabney

– Owner at HDA Technology

Plasplan

The service at RapidDirect is phenomenal and Cherry has assisted us with great patience and understanding.

Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.

Bjorn Steinar Blumenstein

– Product Designer at Plasplan

Steer

I couldn’t be happier with this order. The quality is as quoted and the lead time was very not only very fast and it was done on schedule. The service was absolute world-class. Thanks a lot to Linda Dong from the sales team for the outstanding assistance. Also, the contact with the engineer Laser was top-notch.

Lars Gerchow

– Scientist at STEER

Orbital Sidekick

Hi June, Yes we picked up the product and it looks great!

Thank you for your quick support in getting this done. We will be in contact shortly for future orders

Kaushik Bangalore

– Engineer at Orbital Sidekick

Custom Prototypes and Parts for Medical Devices Industry

Several leading medical device companies depend on our outstanding medical prototyping and production solutions for their custom medical parts. Our manufacturing capabilities and quality management system ensures that we produce components that meet performance and safety standards.

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Medical Device Industry

Why RapidDirect for Medical Industry

Strong Capabilities

Precision Parts

Fully Customizable

Instant Quotation

Fast Lead Time

We Are ISO 13485 Certified!

Prototyping to Production Stages for Medical Industry

Prototyping

Engineering Validation and Testing (EVT)

Design Validation and Testing (DVT)

Production Validation and Testing (PVT)

Mass Production (MP)

Prototyping

Prototyping

Engineering Validation and Testing (EVT)

EVT

Design Validation and Testing (DVT)

DVT

Production Validation and Testing (PVT)

PVT

Mass Production (MP)

MP

Trusted by Fortune 500 Companies

Medical Device Manufacturing

CNC Machining

Injection Molding

Sheet Metal Fabrication

3D Printing

Right Materials for Medical Product Development

Thermoplastics

Thermosets

Nylon

Silicone Rubber

Titanium

Stainless Steel

Post-Processing for Medical Prototypes & Products

Medical Applications

See What Our Customers Say About Us

HDA Technology

Plasplan

Steer

Orbital Sidekick

Custom Prototypes and Parts for Medical Devices Industry

Let's Start A New Project Today

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