Home Resources Materials PC


PC (polycarbonate) is an amorphous thermoplastic with a high level of impact resistance. It is transparent, with electrical insulation properties and fair chemical resistance.

Applications: Lighting, housings, electrical components, lenses, medical devices, bulletproof glass.

Behavior: Thick areas can have defects such as voids, bubbles, and sink. If too severe, an ABS/PC blend or Acrylic can serve as replacements.

Density1.01 – 1.20 g/cc0.0365 – 0.0434 lb/in³
Hardness68 – 11368 – 113
Tensile Strength (Yield)13.0 – 65.0 MPa1890 – 9430 psi
Tensile Strength (Ultimate)22.1 – 49.0 MPa3210 – 7110 psi
Elongation at Yield0.62 – 30 %0.62 – 30 %
Elongation at Break3.0 – 150 %3.0 – 150 %
Dielectric Strength18.0 – 50.0 kV/mm457 – 1270 kV/in
Melt Temperature180 – 274 °C356 – 525 °F

Surface Finish


Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Electroplating Image

Painting the surface of a part improves its aesthetic appearance and can provide brand recognition to consumers. In addition, painting can have a protective effect on parts.

Painting Image
Screen Printing

Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil.

Screen Printing Image

Design Guideline

Wall Thickness

Between 1 mm and 3 mm

Keeping walls as thin and constant as possible will reduce warping and sinking

Thickness gradient

Wall thickness should increase by no more than three times

Transition between thicknesses can be made smoother with fillets

Internal edges

Rounded, more than half wall thickness

Add fillet with largest possible radius

External edges

Rounded, full wall thickness plus internal fillet

Add fillet with largest possible radius

Draft angle

Increase draft by 1° for every 25 mm (for parts taller than 50 mm)

Add draft to ease ejection and avoid drag marks

Textured finish

Increase draft angle by 1-2°

Increase draft to ease ejection and avoid drag marks

Instant Quote & Order

Only 4 simple steps to complete your project. Follow the instruction and give it a try!

Upload File
Quote Online
Order Online

Latest news and stories

Most Cost-effective CNC Machining Plastics
19 Jan

Most Cost-effective CNC Machining Plastics

A look at RapidDirect’s CNC machining plastics portfolio through the lens of cost-effectiveness and material properties. CNC machining is a versatile manufacturing process known for […]

Most Cost-Effective CNC Machining Metals
02 Jan

Most Cost-Effective CNC Machining Metals

A look at what influences the cost of CNC machining metals and what the most cost-effective options are. When it comes to the cost of […]

CNC Machining in the Electronics Industry
25 Dec

CNC Machining in the Electronics Industry

CNC machining is the manufacturing process behind many electronic devices, from PCBs to laptop housings. This article looks at the applications of CNC in electronics […]