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From prototypes to full production, we deliver precise, durable aluminum sheet metal parts with quick turnarounds.


Aluminum is a popular choice in sheet metal fabrication due to its excellent properties, lightweight, high strength-to-weight ratio, and corrosion resistance. These characteristics make it suitable for various applications, from automotive to aerospace.
Our Aluminum Sheet Metal Fabrication Service focuses on using Aluminum 5052 and 5083, known for their superior performance and versatility.
| Price: | $ | Available Aluminum at RapidDirect: | 5052, 5083 |
|---|---|
| Lead Time: | < 5 days |
| Wall Thickness: | 0.3 mm |
| Tolerances: | ISO2768-C |
| Max Part Size: | 200 x 80 x 100 cm |
Aluminum 5052 alloy has excellent corrosion resistance, high fatigue strength, and weldability.
| Tensile Strength, Yield (MPa) | Fatigue Strength (MPa) | Elongation at Break (%) | Hardness (Brinell) | Density (g/cm³) |
|---|---|---|---|---|
| 193-228 | 117 | 12-20 | 60-80 | 2.68 |
Aluminum 5083 performs exceptionally in extreme environments with excellent corrosion resistance and mechanical strength.
| Tensile Strength, Yield (MPa) | Fatigue Strength (MPa) | Elongation at Break (%) | Hardness (Brinell) | Density (g/cm³) |
|---|---|---|---|---|
| 275-350 | 125 | 10-15 | 75-95 | 2.66 |
Aluminum offers many benefits that make it suitable for sheet metal fabrication processes. However, there are some downsides to consider before choosing it for any project.
Aluminum sheet metal parts are widely used across various industries, including:

Aluminum fabrication involves various processes such as cutting, bending, welding, and assembling to create custom aluminum sheet parts. Advanced techniques like laser cutting ensure precision and accuracy.
Welding techniques, including TIG and MIG welding, are used to join aluminum parts securely. Surface treatments like anodizing or powder coating enhance the durability and appearance of the finished products. Each step in the fabrication process is carefully controlled to maintain the material’s properties and meet the specific requirements of the project
Magnesium also offers good mechanical properties that make it compatible with the die casting process. This includes high fluidity in its molten state, making it suitable for manufacturing intricate and complex part designs. Lastly, it has rapid solidification rates, which facilitate faster production cycles.
Aluminum is a common sheet metal fabrication material because of its excellent properties, high strength-to-weight ratio, excellent corrosion resistance, and good thermal and electrical conductivity. Aluminum is also highly malleable, allowing for complex shapes and designs, and it can be easily machined, welded, and formed. Additionally, aluminum is recyclable, making it an environmentally friendly choice. Its versatility and durability ensure that it meets the demanding requirements of modern manufacturing, making it a preferred material for fabricators worldwide.