What’s CNC Precision Machining? A Technical Explanation
Automotive components, medical implants, defense equipment parts, and many other applications require tight tolerances for their functionality, often as low...
Custom HDPE
CNC Machining Service
Experience the versatility and strength of our HDPE CNC Machining Service to create custom high-density polyethylene parts. Get HDPE components that meet the highest standards of accuracy and quality for various applications.
HDPE in CNC Machining
High-density polyethylene (HDPE) is renowned for its impressive strength-to-density ratio, excellent chemical resistance, and high impact resistance. These properties make HDPE an excellent choice for CNC machining. It enables the provision of durable and reliable parts for industries such as automotive, food processing, marine, etc. HDPE’s low moisture absorption and high tensile strength ensure consistent performance in demanding environments, making it a preferred material for custom CNC machined HDPE parts.
| Price: | $$ | Available HDPE at RapidDirect: | HDPE Black, HDPE White |
|---|---|
| Lead Time: | About 6 days |
| Wall Thickness: | Minimum of 0.8 mm |
| Tolerances: | ±0.005″ (±0.125mm) |
| Max Part Size: | 1200 x 500 x 150 mm |
| Applications: | Automotive components, piping systems, food processing equipment, marine parts |
Machined HDPE Properties
HDPE offers superior durability and chemical resistance, making it ideal for demanding environments. Its high impact strength and machinability make it suitable for a wide range of applications. Here are some of its properties.
| Tensile Strength, Yield (MPa) | Elongation at Break (%) | Hardness (Shore D) | Flammability Rating (HB) | Glass Transition Temperature (°C) |
|---|---|---|---|---|
| 26 - 33 | 500 - 800 | 65 - 70 | UL 94 | -110 |
Surface Finishing Options for HDPE
RapidDirect offers an extensive range of surface finishing options to enhance the appearance and functionality of your CNC machined parts in HDPE. Our finishing services ensure that each part meets your exact specifications and industry standards.
This finish retains the material's natural surface after machining, resulting in a smooth or slightly textured appearance.
Achieves a uniform matte surface finish by removing any machining marks or surface imperfections, providing a consistent look.
Smooths and polishes the surface through a tumbling process with abrasive media, leading to a polished and consistent finish.
Adding color or a protective coating is possible, though special primers may be needed for proper adhesion.
Offers a durable and decorative finish, especially when the surface is properly pre-treated to enhance adhesion.
Provides a non-stick, low-friction surface, improving chemical and wear resistance.
Pros and Cons of
HDPE CNC Machining
HDPE offers a range of advantages for CNC machining, but it also comes with some limitations.
Pros
- High Impact Resistance: HDPE can withstand significant mechanical stress, making it ideal for high-impact applications.
- Excellent Chemical Resistance: Resistant to a wide range of chemicals, HDPE is suitable for various industrial uses.
- Low Moisture Absorption: Ensures stability and consistency in performance, even in humid environments.
- Good Machinability: HDPE is relatively easy to machine, allowing for precise and complex shapes.
Cons
- Lower Temperature Resistance: HDPE’s performance can degrade at high temperatures, limiting its use in high-heat applications.
- Lower Stiffness Compared to Some Plastics: This can affect its performance in applications requiring high rigidity.
- Potential for Warping: HDPE may warp if not properly supported during machining.
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FAQs
HDPE is suitable for high-precision parts due to its excellent machinability and low moisture absorption. These properties ensure dimensional stability and accuracy. The material can be finely machined to achieve tight tolerances and intricate geometries, making it ideal for applications that require precise specifications.
The primary limitations of machining HDPE include its lower temperature resistance and its potential for warping if not adequately supported during the machining process. The former can cause the material to soften or deform at high temperatures. Additionally, HDPE has lower stiffness than other plastics, which might affect its performance in applications requiring high rigidity.
HDPE plastic offers superior impact and chemical resistance compared to many other plastics, making it highly durable and suitable for various applications. However, its lower temperature resistance and stiffness may limit its use in environments where high heat and rigidity are essential.
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