PEEK Injection Molding Service

The recommended wall thickness for PEEK injection molded parts typically ranges from 1.5mm to 5mm. Thinner walls can be achieved, but they require careful mold design and precise control of processing parameters to ensure part quality and avoid defects such as warping or incomplete filling. Thicker walls may be used for parts requiring additional strength or durability.

Yes, PEEK can be used for food contact applications, provided it meets the relevant regulatory standards. PEEK has excellent chemical resistance and thermal stability, making it suitable for components that come into contact with food and beverages. It is important to ensure that the PEEK material used is compliant with FDA or other relevant food safety regulations.

PEEK can be overmolded or used in multi-component injection molding, but it requires careful consideration of the materials and process conditions. Overmolding involves molding a PEEK part over another material, such as metal or a different plastic, to create a composite part with enhanced properties.

PEEK can be recycled or reused, but the process is more complex compared to other thermoplastics due to its high processing temperatures and specialized properties. Recycled PEEK may be used in less demanding applications or as a filler in composite materials. The recycling process involves collecting, cleaning, and reprocessing the material into new products.

Typical tolerances achievable with PEEK injection molding are within ±0.05mm. Achieving precise tolerances depends on several factors, including mold design, machine capabilities, and processing conditions. PEEK’s dimensional stability and low shrinkage contribute to its ability to meet tight tolerances, making it suitable for high-precision applications. Proper tool maintenance and control of molding parameters are essential to consistently achieve the desired tolerances.