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CNC Machining for Aerospace

The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.

 

This article provides you with a complete guide to aerospace machining and its importance.

 

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CNC Machining eBook

If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining. 

 

Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.

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PET Injection Molding Service

Durable, high-clarity PET injection molding made simple. RapidDirect offers fast turnaround, consistent quality, and affordable solutions for every project.

pet injection molding
what is pet injection molding

PET in Injection Molding

Polyethylene Terephthalate (PET) is a versatile thermoplastic polymer known for its excellent mechanical and thermal properties. It is widely used in applications requiring high strength, chemical resistance, and transparency. RapidDirect offers various PET materials, including PET Black, PET White, PET+GF30 Black, and PET+GF30 White, to cater to your specific injection molding needs.

Polyethylene Terephthalate (PET) is highly compatible with injection molding due to several key properties. Firstly, it has a high melting point, allowing it to maintain its properties during the injection molding process, which involves high temperatures.  

Additionally, PET has excellent flow properties when melted. This characteristic ensures that the material can fill intricate molds efficiently and accurately, resulting in detailed and complex shapes.  

Another important factor is PET’s rapid solidification upon cooling. This feature helps achieve the desired mechanical properties and dimensional stability in the molded parts. Moreover, its  high tensile and flexural strength, making it suitable for producing robust and durable parts through injection molding.

Price:$
Available PET at RapidDirect:PET Black, PET White, PET+GF30 Black, PET+GF30 White
Lead Time:< 5 days
Wall Thickness:1mm
Tolerances:ISO2768-C
Max Part Size:300 mm x 300 mm x 300 mm

Plastic PET Properties

PropertiesValue
Density1.38-1.40 g/cm³
Tensile Strength50-76 MPa
Flexural Strength70-140 MPa
Impact StrengthModerate
Thermal Conductivity0.15-0.24 W/(m·K)
Melting Point250-260°C
Coefficient of Thermal Expansion70 x 10^-6 /°C
Moisture AbsorptionLow
Chemical ResistanceGood
UV ResistancePoor without additives

Pros and Cons of PET Injection Molding

PET plastic offers many benefits that make it suitable for injection molding. However, there are some of its downsides to consider before choosing it for any project. 

Pros

  1. High mechanical strength and stiffness.
  2. Excellent chemical resistance and dimensional stability.
  3. Good electrical insulating properties.
  4. Low moisture absorption.

Cons

  1. Requires precise processing conditions to prevent defects.
  2. Limited UV resistance without additives.
  3. It may require post-processing for optimal surface finish.

Applications of Injection Molded PET Parts

Injection molded PET parts are widely used across various industries, including: 

  1. Automotive: Under-the-hood components, structural parts, and housings.
  2. Electrical and Electronics: Connectors, insulators, and housings.
  3. Consumer Goods: Appliance parts, handles, and enclosures.
  4. Packaging: Bottles, containers, and trays.
  5. Industrial: Gears, bearings, and mechanical components
applications of pet injection molding

FAQs

When considering PET injection molding, key factors include drying the material properly to prevent moisture-related defects, maintaining precise control over processing temperatures to ensure optimal material flow, and using appropriate mold designs to avoid warpages and ensure uniform cooling. Proper gate design and location are also crucial to achieve high-quality surface finishes and minimize defects.

To ensure consistent quality in PET injection molding, implement strict quality control measures such as monitoring the drying process to prevent moisture contamination, maintaining consistent processing parameters, and performing regular inspections of the molds and parts. Collaborate closely with your injection molder to establish a robust quality assurance plan, including testing for mechanical properties, dimensional accuracy, and surface finish.

Common post-processing steps for PET injection molded parts include annealing to relieve internal stresses, machining to achieve precise dimensions, and surface finishing techniques such as sanding or polishing to improve aesthetics. Additionally, parts may undergo coating or painting to enhance UV resistance and provide additional protection against environmental factors.

Key considerations for designing PET injection molds include ensuring proper venting to prevent air traps, optimizing the cooling system to achieve uniform part cooling, and selecting the appropriate gate type and location to minimize flow lines and surface defects. It is also essential to account for the material’s shrinkage rate and design the mold cavities to accurately achieve the desired part dimensions.

Injection Molding Resources

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