Capabilities
Mechanical Manufacturing
Machining Service
Molding Service
Fabrication Service
Value-Added Services
Electronic Manufacturing
Solutions
Accelerate your product development cycle with our proven processes.
A one-stop product innovation service covering design, prototyping, mass production, and packaging.
Manufacturing Service
Value-Added Services
Industries
Tailored manufacturing solutions for demanding sectors.
Industries We Serve
Our Platform
Manage your entire manufacturing lifecycle in one place.
Resources
Insights, guidelines, and knowledge for modern manufacturing.
Knowledge Base
Materials Library
Surface Finishes
Empowering engineers to build a better world through faster manufacturing.
Company
Connect
Experience the precision and durability of our Polycarbonate (PC) CNC Machining Service. Get custom polycarbonate parts that meet the highest standards of quality and performance, perfect for a wide range of industries.


Polycarbonate (PC) is an engineering plastic known for its high impact resistance, transparency, and excellent mechanical properties. These unique attributes make polycarbonate an ideal material for CNC machining, particularly in applications requiring durable and lightweight components. Manufacturing of polycarbonate involves using computer-controlled tools to precisely shape and form polycarbonate plastic blocks into desired components. Whether it’s for the automotive, aerospace, electronics, or medical industries, polycarbonate’s adaptability ensures it meets the diverse needs of various sectors.
| Price: | $$ | Available PC at RapidDirect: | PC Black, PC Transparent, PC White, PC Yellowish White, PC+GF30 Black |
|---|---|
| Lead Time: | About 6 days |
| Wall Thickness: | Minimum of 0.8 mm |
| Tolerances: | ±0.005″ (±0.125mm) |
| Max Part Size: | 1200 x 500 x 150 mm |
| Applications: | Enclosures, housings, prototypes, and functional parts |
Known for its robustness and transparency, Polycarbonate (PC) is a top-tier material in CNC machining. Its ability to withstand impact while maintaining clarity makes it perfect for a variety of demanding applications. Discover what makes PC a standout material in the machining industry.
| Tensile Strength, Yield (MPa) | Elongation at Break (%) | Hardness (Shore D) | Heat Deflection Temperature (°C) | Glass Transition Temperature (°C) |
|---|---|---|---|---|
| 60 - 70 | 100 - 150 | 75 - 80 | 140 - 150 | 147 |
At RapidDirect, we offer expert surface finishing services to enhance the functionality and aesthetics of your custom CNC machined polycarbonate parts. Our range of finishing options ensures your parts not only perform well but also look impeccable.
Polycarbonate (PC) is a highly favored material in CNC machining due to its excellent balance of physical properties and machinability. However, like any material, it has its advantages and limitations.
Vapor polishing smooths the surface by exposing it to a vaporized solvent, which melts and reflows the surface layer. This process reduces surface roughness and enhances clarity and gloss, making the parts look polished and transparent.
Yes, polycarbonate is highly suitable for optical components due to its excellent transparency and optical properties. Post-machining finishing techniques like vapor polishing further enhance its clarity, making it ideal for lenses, screens, and other optical applications.
We can machine polycarbonate parts up to 1000mm x 500mm x 500mm. While polycarbonate is highly machinable, extremely intricate designs may require additional considerations to avoid stress and ensure precision. Request a quote now to get a DFM analysis for our online CNC machining service for your polycarbonate project.
Polycarbonate is more impact-resistant and flexible than acrylic. However, acrylic offers better scratch resistance and optical clarity. Polycarbonate is preferred for applications requiring toughness, while acrylic is chosen for applications needing superior clarity and aesthetics.
Polycarbonate may begin to turn yellow when exposed to prolonged UV radiation. Using UV-stabilized grades or applying UV-protective coatings can significantly reduce this effect, maintaining the material’s clarity and appearance over time.