What’s CNC Precision Machining? A Technical Explanation
Automotive components, medical implants, defense equipment parts, and many other applications require tight tolerances for their functionality, often as low...
Polyethylene (PE)
CNC Machining Service
Take advantage of advanced PE CNC machining services, high-quality finishes, and efficient production of custom plastic PE parts. Get an instant quote and free Design for Manufacturability analysis.
Polyethylene in CNC Machining
Polyethylene (PE) is a versatile thermoplastic with exceptional properties that make it ideal for various CNC machining applications. Its low friction coefficient, high impact resistance, and excellent chemical resistance make it a preferred choice in industries such as automotive, medical, and consumer goods. Polyethylene’s flexibility and durability allow for the creation of intricate parts with high dimensional stability.
| Price: | $$ | Available PE at RapidDirect: | HDPE, UHMW-PE, LDPE |
|---|---|
| Lead Time: | About 6 days |
| Wall Thickness: | Minimum of 0.8 mm |
| Tolerances: | ±0.005″ (±0.125mm) |
| Max Part Size: | 1200 x 500 x 150 mm |
| Applications: | Medical devices, automotive components, industrial parts, consumer goods |
Machined PE Properties
This versatile thermoplastic is ideal for a variety of applications requiring durability and resilience. Discover the properties of PE that make it a preferred material in CNC machining.
| Tensile Strength, Yield (MPa) | Elongation at Break (%) | Hardness (Shore D) | Heat Deflection Temperature (°C) | Melting Point (°C) |
|---|---|---|---|---|
| 20 - 30 | 500 - 700 | 55 - 70 | 75 - 85 | 120 - 135 |
Surface Finishing Options for CNC Machined Polyethylene Parts
At RapidDirect, we offer a wide range of surface finishing options to meet your specific needs, enhancing the appearance and performance of your custom CNC machined PE parts.
PE can be left as-machined, resulting in a smooth or slightly rough surface depending on the machining process used.
Sandblasting can be used to create a matte or textured surface on PE parts, enhancing its appearance or improving grip.
This process can help smooth and deburr PE parts, giving them a polished and uniform finish.
PE can be painted, but it often requires a primer or surface treatment to ensure proper paint adhesion.
PE can be powder-coated to provide a durable, colored finish. However, surface preparation is essential to ensure proper coating adhesion.
Powder Coating
Pros and Cons of
Polyethylene CNC Machining
Polyethylene (PE) CNC machining offers a range of benefits, making it a popular choice for many applications. However, like any material, it also has its limitations.
Pros
- Chemical Resistance: Polyethylene resists various chemicals, making it suitable for harsh environments.
- Low Cost: It is an economical material, reducing overall production costs.
- Lightweight: PE is lightweight, facilitating easier handling and transportation.
- Low Friction: The low coefficient of friction reduces wear and extends the lifespan of parts.
- Impact Resistance: PE has excellent impact resistance, making it durable and suitable for high-stress applications.
Cons
- Thermal Limitations: PE has a lower heat deflection temperature, limiting its use in high-temperature applications.
- Dimensional Stability: It may exhibit some dimensional changes under varying temperatures.
- Surface Finish: Achieving a smooth surface finish can be challenging due to its softness.
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FAQs
Machining Polyethylene requires controlling the heat generated during the process due to its low melting point. Excessive heat can cause deformation, so it’s crucial to use appropriate cutting speeds and tools. Additionally, securing the material properly to avoid vibrations and ensure precision is important, as PE is softer compared to other plastics.
We ensure quality through rigorous quality control measures, including precision inspection tools and thorough testing. Each part undergoes dimensional verification, surface finish inspection, and performance testing to meet the specified tolerances and quality standards. Our experienced machinists and advanced CNC equipment guarantee high-precision and consistent results.
Polyethylene is recyclable. Scraps and excess material from the machining process can be collected, cleaned, and reprocessed into new raw materials. Recycling PE reduces waste and contributes to a sustainable manufacturing process by allowing the material to be reused in the production of new parts.
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