Aerospace

Provide efficient production and faster design to delivery.

Automotive

Produce precision parts that exceed industry standards.

Automation

Create and test products quickly to bring them to market.

Consumer Products

Bring new, affordable products to market faster.

Communication

Empower to innovate faster, maximizing performance.

Electronics

Innovation in enclosures for low-volume production.

Industrial Equipment

Deliver machinery that beats the competition.

New Energy

Speed up innovation and development.

Medical Devices

Build prototypes and products that adhere to medical safety.

Robotics

Improve efficiency with precise, fast, and constant part quality.

Semiconductor

Drive time-to-market through on-demand production.

CNC Machining for Aerospace

The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.

 

This article provides you with a complete guide to aerospace machining and its importance.

 

Blog

Gain valuable insights into manufacturing processes.

News

Company news, platform updates, holiday announcement.

eBooks

Improve manufacturing know-how with our eBooks collection.

Case Studies

Learn successful stories to inspire your project.

Surface Finishes

Select from 30+ surface finishing options.

Materials

Choose from 50+ metals and plastics for your project.

CNC Machining eBook

If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining. 

 

Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.

About RapidDirect

Our vision, mission, development history, and dedicated team.

Contact

Contact us for your manufacturing needs.

Quality Assurance

Deliver quality parts that meet requirements and exceed expectations.

Contact Us

rapiddirect-office-1

Online Platform

Get Instant quotes with our smart online platform.

Teamspace

Updated teamspace feature with membership rewards.

RapidDirect upgraded teamspace

RapidDirect's End-to-End NPI Solutions

RapidDirect streamlines your new product introduction journey from concept to market-ready products.

  • 20+ inspection equipment
  • 140+ engineers
  • 700+ ISO-certified manufacturing centers
logos
NPI product RapidDirect

Common Challenges in New Product Introduction

Bringing a new product to market is a complex process, and many teams face critical roadblocks at different stages. Here are some common pain points:
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Design vs.
Manufacturability
Gap

Aesthetic concepts don’t always translate well into production, leading to costly revisions.

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material process unfamiliarity

Material & Process Unfamiliarity

Designers may lack expertise in unconventional materials and advanced manufacturing techniques.

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suboptimal manufacturing strategies

Suboptimal Manufacturing Strategies

Most suppliers struggle to adapt to evolving validation needs while balancing cost and performance.

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fragmented supply chain

Fragmented Supply Chain

Different parts sourced from multiple vendors often result in inconsistent quality and delayed timelines.

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last stage design flaws

Late-stage Design Flaws

Assembly bottlenecks arise when issues surface only after all parts are delivered, slowing down iterations.

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Seamless Solutions for Every Product
Development Milestone

From first idea to final package, RapidDirect’s got your back.

Project Initiation

We deliver your NPI journey with strategic project planning and risk management.
project initiation
  • Manufacturing Feasibility Review
    Analyzing the manufacturability of the product design, including considerations such as product design, mold design, assembly, and related aspects.
  • Cost Forecasting
    Providing a preliminary cost estimate based on product design and manufacturing processes, helping designers incorporate cost considerations during the design phase.
  • Risk Assessment
    Proactively identifying potential risks that may arise during the manufacturing process and propose corresponding mitigation measures.

Ideation & Concepting

 We transform early-stage visions into manufacturable realities with expert guidance.
concepting
  • Design Optimization
    Proposing enhancements for product form, cost, manufacturing feasibility, and lifecycle management (assembly/maintenance/shipping). Refine surface details to boost aesthetics and structural resilience.
  • Material & Process Guidance
    Guiding material options through cost/performance metrics, recommending alternatives for over-engineered components. Align fabrication methods with design complexity and precision requirements.
  • DFM Analysis
    Validating internal component architecture, assembly logic, and mechanical systems compliance. Ensure designs meet functional specs while maintaining production viability.
  • Cost Estimation
    Generating tiered budget projections powered by historical manufacturing data analytics, with scenario-modeled variance reports quantifying financial decision impacts.

EVT & DVT Prototyping

We validate materials, optimize design-process pairing, and streamline assembly with stress-tested protocols to ensure manufacturability and compliance.
prototyping
  • Manufacturing Recommendations
    Material Selection Advisory
    We select materials based on your testing needs, verify their performance, and offer alternatives when required.
    Design-Process Synchronization
    We match designs with the best production methods to avoid issues and improve product quality.
    Process Optimization
    We choose manufacturing processes that fit your design, analyze quality and cost impacts, and suggest improvements.
  • Assembly and Testing
    Assembly Process Engineering
    We recommend efficient assembly methods and sequences to save time and costs.
    Quality Validation Systems
    We create step-by-step testing plans for functionality, performance, and reliability to ensure your product works perfectly.

Low Volume Production

We verify production manufacturability and consistency, ensuring processes,
equipment, and QC systems reliably produce compliant products.
low volume NPI
  • Production Process Optimization Recommendations
    Based on the test results of the PVT stage, the production process is further optimized to improve production efficiency, reduce costs, and ensure consistent product quality.
  • Establish a Quality Control System
    Including the development of detailed quality control plans, inspection standards and inspection methods.
  • Raw Material Procurement and Management
    Assist in the development of raw material procurement plans to ensure the timely supply of raw materials and cost control. Carry out quality inspection of raw materials to ensure that the quality of raw materials meets production requirements.
  • Manufacturing Services
    Validation of low-volume production.

Mass Production

We streamline supply chains, boost precision with smart inspections, and cut costs while keeping delivery timelines tight—scaling quality you can count on.
mass production
  • Supply Chain Integration
  • Quality Control and Inspection
    Implement strict inspection measures, covering raw materials, processes and finished products, and are equipped with intelligent testing equipment and online systems to improve efficiency and accuracy.
  • Technical Support and Solution Provision
    The project team provides technical solutions to help produce problems, optimize process and quality control, and ensure stable and consistent products.
  • Cost Control and Delivery Management
    Assist the project team in managing costs and managing delivery times, provide estimation and evaluation services, and ensure project efficiency and progress.

Assembly

We assemble components with precision, calibrate for optimal performance, and rigorously inspect to ensure every product meets strict quality standards.
assembly
  • Assembly
    Assemble components according to drawings and process specifications, ensuring dimensional accuracy and assembly quality.
  • Adjustment and Calibration
    Adjust parts after assembly and verify product performance to ensure conformance with design specifications.
  • Inspection
    Rigorously inspect appearance, performance, and functionality to guarantee compliance with quality standards.

Packaging

We design shelf-ready packaging that blends eye-catching aesthetics with rugged protection—precision-crafted to your brand specs.
packaging NPI
  • Packaging Design
    Select materials, design structures, patterns, and copy based on product features and client requirements, enhancing aesthetics while ensuring safety.
  • Packaging Manufacturing
    Customize cartons, paper bags, plastic bags, metal cans, and other packaging containers with precision manufacturing.

Why Choose Our NPI Solutions

one stop

One Stop Solution

Simplify NPI. End-to-end solutions from prototypes to packaging. No supplier headaches. Launch faster.
power

Powerful Capabilities

In-house factories leverage 20+ technologies to deliver complex geometries, tight tolerances, precision finishes – powering cutting-edge product creation.
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Quality Assurance

ISO certified, 24/7 production tracking, multi state inspections. Compliant. Precise. Reliable. Always.

Our Manufacturing Capabilities

CNC Machining

CNC milling, turning and precision machining. We can make prototypes and end-use parts with precise and complex designs.​

Injection Molding

Plastic injection molding, rapid and production tooling, overmolding, and insert molding. No MOQ required, all while maintaining consistent quality.

Sheet Metal Fabrication

Laser cutting, bending, welding, punching, riveting, stamping. We offer flexibility to create precise sheet metal prototypes and production parts.

3D Printing

SLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price.

Extrusion

We specialize in extruding aluminum profiles. Offer high quality, low-cost metal extrusions with a variety of post-machining options.

Die Casting

Choose from Aluminum, Zinc, Magnesium, Copper. High precision die cast metal parts for high-volume needs.

Vacuum Casting

Fast and cost-effective short-run production for plastic prototypes using soft tooling, a great alternative to low-volume injection molding.

Wire EDM

Sinker and wire EDM machining. We can machine sharp inside corners, thin walls, and burr-free parts.

Find all the materials you need for product development across industries. 

Metals

Aluminium
Copper
Brass
Bronze
Steel
Stainless Steel
Magnesium
Titanium

Plastics

ABS
PC
PMMA
POM
PA
PE
PEEK
HDPE
HIPS
LDPE
PBT
PP
PAI
PEI
PET
PPS 
PS
PVC
Teflon
UPE
Bakelite
FR-4

*Common materials are shown above. You can explore our Material Lists for more options. Need specific material? Contact our specialists.

Customize your product’s look and durability with our surface finish options.

*Explore surface finishes that work for you here. Or contact our team for custom solutions.

Ready to Develop Your New Product?

RapidDirect’s NPI Solutions streamline every stage of your product development. Skip the delays—get an instant quote.

See How RapidDirect Accelerates NPI

RapidDirect proudly supports Rennteam Stuttgart by manufacturing 2 mainbar components and over 80 Aluminum inserts.

December 20, 2023

RapidDirect’s 5-axis CNC turn-mill technques helps LURA produce engine parts, winning the National Race to Space Propulsion Competition.

September 19, 2023

See how RapidDirect’s vacuum casting & 3D printing enabled robust VR shoe prototypes, slashing development time and costs.

August 30, 2023

China-Based Expansive
Manufacturing Network

RapidDirect’s China factories and vetted partners deliver rapid, scalable metal and plastic parts—ensuring NPI reliability without delays.

700+

Machines
Set

0.01

Tight
Tolerance

1 Day

Fast
Lead Time

Quality Assurance for Every NPI’s Phase

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RapidDirect prioritizes quality with rigorous inspections using CMM, XRF analyzers, and precision tools across pre-, in-, and post-production phases. Our ISO-certified team delivers detailed reports on functionality, compliance, and dimensions, backed by 20 of expertise in reliable prototyping and manufacturing excellence.

  • 20+ inspection equipment
  • 3 CMMs
  • 30+ quality engineers

ISO Certificates

Our top certifications from trusted organizations prove we’re committed to quality and excellence in the prototypes and parts we manufacture.

cert1
cert 4
cert 3
cert 2
Ready to Develop Your New Product?

Frequently asked
questions

Log in to the RapidDirect Online Platform, click the “Create Team” tab on the left sidebar, and name your team. Once created, you can invite project members to share quotes, orders, and collaborate efficiently.

Yes! After logging in, your left sidebar displays all teams you’ve joined. Click any team name to switch instantly.

Only the team creator (default Admin) can add or remove members. Admins can also assign this permission to others via role settings.

Two roles are available: Admin and Contributor.

If you are the team creator, the Admin role is assigned to you by default. On the other hand, if you are invited to join the team, you will be assigned the Contributor role.

Admins have access to all the same features and actions as Contributors, but they also have additional team management capabilities. These include inviting or removing team members, viewing or canceling pending invitations, assigning roles, and deactivating, reactivating, or renaming the team.

You can also use the “Transfer Team” feature to transfer team permissions to a designated member.

Rename: Click the pencil icon next to the team name.

Deactivate: Go to Settings icon > Delete team.

Note: All quotes and orders must be removed from the team before deletion to avoid data loss.

Within the team, you can click on “My Order” to find the order you wish to view. You can download the PI or click on “Learn more.” Under the “Activity” section, you’ll find documents such as Packing Slips, Inspection Reports (if applicable), Certifications (if applicable), and more, which you can download.

Currently, all team members have access to full quote and order details, including payment information. Role-based restrictions are not yet supported.

Yes! All members can track real-time production milestones (e.g. QA updates) via the unified dashboard.

Before deleting a team, ensure all quotes/orders are “Removed from Team” (not deleted). These items remain accessible in your personal “My Quotes”, “My Orders”, or “My Molds” sections.

Upgrading Tiers: Teams advance by accumulating points from member contributions.

Downgrading Rules:

A team retains its tier for up to 2 years. After this period, it drops one tier annually unless members contribute enough points to maintain/upgrade.

Exception: The entry-level “Copper Tier” never downgrades.

No. Points are stored in your personal account unless you choose to:

  • Contribute to Teams: Transfer points (in multiples of 300) to boost team tiers or unlock perks (e.g., free shipping, VIP support).
  • Retain Indefinitely: Personal points never expire, even if you leave a team.
  • Earn Points by Placing Orders: For every successful order, you’ll earn points equal to the order amount, i.e., 1 USD = 1 point. Points are automatically credited to your personal account once the order is completed.
  • Earn Points by Checking In: Each time you check in, you’ll receive 1 point.

Once your points exceed 140,000, you’ll reach the Diamond tier.

Book a meeting with RapidDirect
Note: Our working hours are 10:00-12:00, 14:00-18:30, and 20:00-23:00. We will confirm the time and meeting method with you via email.
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