Custom Quality Parts,
Made with
Remarkable Capabilities

Experience our comprehensive manufacturing capabilities, meticulously crafted to meet your unique prototyping and production needs. Our expertise spans cutting-edge techniques like CNC machining, injection molding, sheet metal fabrication, 3D printing, and more. Trust us to bring your prototypes or parts to life.

Robust Support for Quality Products

Our team of expert engineers, with over 13 years of combined experience, reviews and enhances design plans. They prioritize high performance, cost-effectiveness, and ease of manufacturing for molds. Each design document undergoes thorough consideration of various factors to ensure the creation of exceptional molds.

Manufacturing Services with Industrial Standards

CNC Machining Standard

RapidDirect provides high tolerance CNC machining processes including 3, 4, 5 axis CNC milling, CNC turning, and post-processing services for your diverse manufacturing requirements.

Type	Tolerance
Linear dimension	+/- 0.025 mm +/- 0.001 inch
Hole diameters(not reamed)	+/- 0.025 mm+/- 0.001 inch
Shaft diameters	+/- 0.025 mm+/- 0.001 inch
Threads and tapped holes	Diameter: Φ 1.5-5 mm, depth: 3×diameterDiameter: Φ 5 mm or more, depth: 4-6×diameter
Part size limit	4000×1500×600 mm157.5×59.1×23.6 in.

Injection Molding Standard

At RapidDirect, we provide various injection molding services tailored to meet your manufacturing requirements. Our services include rapid tooling, family molds, multi-cavity molds, overmolding, and more. We adhere to different manufacturing standards for each service.

Standard	Description
Maximum Part Size	1200×1000×500 mm47.2×39.4×19.7 in.
Minimum Part Size	1×1×1 mm0.039×0.039×0.039 in.
Part to Part Repeatability	+/- 0.1 mm+/- 0.0039 in.
Mold Cavity Tolerances	+/- 0.05 mm+/- 0.002 in.
Available Mold Types	Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles

Sheet Metal Fabrication Standards

We have the experience and expertise in sheet metal fabrication to bring your ideas to life. Our services include high-tolerance laser cutting, plasma cutting, bending capabilities, and post-processing options.

Dimension detail	Tolerance
Edge to edge, single surface	+/- 0.005 inch
Edge to hole, single surface	+/- 0.005 inch
Hole to hole, single surface	+/- 0.005 inch
Bend to edge / hole, single surface	+/- 0.010 inch
Edge to feature, multiple surface	+/- 0.030 inch
Over formed part, multiple surface	+/- 0.030 inch
Bend angle	+/- 1°

3D Printing Standards

For top-notch functional parts prototyping, our 3D printing service is your best choice. We offer a range of cutting-edge 3D printing technologies, including FDM, SLA, and SLS.

Process

Min. wall thickness

Layer height

Max. build size

Tolerance

SLA

1.0 mm

50 – 100 μm

250 * 250 * 250 mm

± 0.5% with a lower limit of ± 0.5 mm (± 0.020″)

SLS

1.0 mm

100 μm

420 * 500 * 420 mm

± 0.5% with a lower limit of ± 0.15 mm (± 0.006″)

FDM

1.0 mm

100 – 300 μm

500 * 500 * 500 mm

± 0.3% with a lower limit of ± 0.3 mm (± 0.012″)

Vacuum Casting Standard

Our vacuum casting service uses silicone molds to produce production-grade elastomeric parts with 10-200 units.

Typical lead time	Up to 20 parts in 15 days or less, depends on the part specification and volumes.
Accurate	± 0.3% (with lower limit on ± 0.3 mm on dimensions smaller than 100 mm)
Minimum wall thickness	To ensure that the mold is filled properly, a wall thickness of at least 0.75 mm is necessary. For best results, we recommend a wall thickness of at least 1.5 mm
Maximum part dimensions	The size of the mold is limited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters)
Typical quantities	Up to 25 copies per mold (depending on the mold’s complexity and the casting materials)
Color & Finishing	Pigment is added to the liquid polyurethane prior to casting, custom painting and texture.

Die Casting Standard

We maintain a high standard for our engineering team and equipment to consistently deliver robust and durable parts and prototypes. Our strict die casting process guarantees that your custom requirements are met, ensuring exceptional quality.

Dimension	Standards
Minimum part weight	0.017 kg
Maximum part weight	12 kg
Minimum part size	∅ 17 mm × 4 mm
Maximum part size	300 mm × 650 mm
Minimum wall thickness	0.8 mm
Maximum wall thickness	12.7 mm
Tolerance class for casting	ISO 8062 ST5
Minimum possible batch	1000 pcs

Custom Manufacturing On Demand

Along with our strong manufacturing capabilities, we also provide you the ability to choose the manufacturing volume and other processes that match your production needs.

Rapid Prototyping

We use the latest technology and equipment to produce prototypes quickly and accurately, helping clients to reduce their product development time and costs.

Capability: 20-500

Lead Time: 10 business days

Low Volume Manufacturing

For batch manufacturing, we have several options to accommodate your requirements, like vacuum casting, CNC machining, and plastic injection molding.

Capacity: 500-1000

Lead Time: 15 business days

High Volume Manufacturing

To complete large-volume manufacturing requirements, take advantage of our plastic injection molding, sheet metal fabrication, and other production processes.

Capacity: 1000+

Lead Time: 20 business days

Quality Control Can be Witnessed Everywhere

RapidDirect takes pride in our strict quality control standards applied throughout each section of our production process. Our expert quality auditors pay close attention to detail, inspecting each product for inconsistencies.

IS0 9001:2015 Certified

We hold the ISO 9001:2015 certification, which stands as evidence of our unwavering commitment to quality.

Strict Manufacturing Standard

We uphold established manufacturing standards, such as ISO 2768-fine and ISO 2768-medium.

Well-vetted Suppliers

Close partnerships with thousands of reliable material suppliers guarantee constant access to quality materials.

Advanced Testing Facilities

Completed prototypes go through various testing machines, like profile projectors, CMM, and 3D scanners.

Rigorous Quality System

Our strict commitment to quality control regulations ensures consistent quality is maintained throughout production.

Complete Quality Report

Get comprehensive quality reports from our in-house quality team or third-party labs.

Real Humans, Here to Help

We provide exceptional support even after order completion, giving you the confidence to offer your products to your market. Expert technicians with over a decade of industry experience and vast product expertise assist you with troubleshooting and optimal product use.

NPI Solutions

Custom Quality Parts,
Made with
Remarkable Capabilities

Robust Support for Quality Products