Injection Mold Tooling

Q: 1. What’s the process for injection mold making?

Our mold-making process includes 6 steps: Step 1: Production arrangement: Determine all of the requirements and arrange the production. Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis. Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time. Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time. Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production. Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.

Reliable injection mold tooling creation for custom injection molded parts. Get precise and outstanding custom injection molds to produce high-quality plastic parts. Take advantage of our commitment to quality, quick production, and competitive pricing.

Build Perfect Molds for Better Production Parts

Get your injection molded parts created in the most innovative way. At RapidDirect, we offer custom injection molds that guarantee the success of your projects. We work with you to understand the peculiarities of your project, then develop a precise plastic injection mold design according to your specifications. Our expert technicians handle all complexities involved in the mold production process.

Our versatility allows us to develop prototype tools and production molds at affordable prices. With the fastest possible lead times, our capabilities help us optimize production and get your products to market faster. Are you ready to take plastic part production to the highest level? RapidDirect is ready to assist you in that journey.

Types of Plastic Injection Molds

We offer various types of injection mold tooling, depending on your specifications and applications. From prototype mold tooling to production and export molds, RapidDirect is your reliable partner.

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By Purposes
By Types

Injection Molding Prototypes

Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest. We implement affordable aluminum tooling to help you reduce financial risks before full-scale production.

Production Tooling

We create high-quality production molds for high-volume plastic parts production. With high-strength, durable tool steel material, our production tooling is suitable for producing hundreds of thousands of parts. We can vary materials and construction methods according to your unique requirements.

Single Cavity Mold

Ensure effective low-volume plastic parts production with high-quality single cavity injection molds. These cost-effective mold tooling options give you more control over the plastic manufacturing process.

Stack Mold

Increase the output of your injection molding process with innovative stack molds. RapidDirect delivers excellent stack mold tooling to increase your molding efficiency while reducing overall part cost. We can design stack molds with equal numbers or different numbers of cavities in each parting surface. Create multi-component assemblies in one shot!

Multi Cavity Mold

Efficiently manufacture multiple plastic molded parts with superior-quality multi-cavity molds. Our multi-cavity injection molds ensure more effective use of cycle time while offering a lower cost of a unit part. With higher productivity, you can get high quantities of parts per cycle.

2K Injection Mold

Economical and efficient custom injection molding solution for molding two different plastic materials. We provide 2K injection mold tooling to allow a seamless combination of soft and hard plastics for one product. Save costs by creating tailor-made products and combining assembly steps into one molding process.

Why Choose Us for Injection Mold Tooling

RapidDirect applies strict quality standards to every plastic injection mold, ensuring consistency and quality for molded components. Our experts work with you from prototyping through production to optimize rapid tooling for prototypes and production parts. Every step of our mold production showcases our commitment to quality and customer satisfaction.

Injection Mold Tooling Processes

RapidDirect creates custom injection molds based on your unique specifications. Our mold tooling process is dependent on your design. We use top-notch predictive modeling software to offer quality mold flow analysis to ensure adequate mold tooling production. From mold prototype development to sample inspection and delivery, we provide excellent technical support.

Request Instant Quote

Our online quote platform can help you request an instant quote upon request so that our engineers can deliver the quote within 24 hours to get production started.

DFM Report

Our design for manufacturing review enables us to find any defects or concerns beforehand and provide recommendations for a more feasible design.

Mold Flow Analysis

Using predictive modeling software allows us to see how the molten material will behave when it enters the mold, allowing for further improvements to the design.

Mold Tooling Production

We apply high-quality CNC machining to help construct the injection mold, making sure the mold is sophisticatedly made.

T1 Sample Inspection

After mold tooling, we handle a trial product with a sample mold to ensure we capture the right dimensions for your required molded parts.

Delivery

After confirming the T1 sample, we move to fast-paced production of plastic parts using our advanced plastic injection molding machine.

Quote Within One Day, Operate at Your Fingertips

Looking for reliable injection mold tooling production? RapidDirect enhances your experience with an intelligent quotation platform. Upload your design file and get instant quotes to begin your ordering process. With effective order marking and tracking, take control of your project.

Bulk Pricing

Get in-bulk injection molding quotes, allowing you to make a pricing comparison between different specs, quantities, raw material, and surface finishes, and helping you choose the solution that best suits your needs and budget.

Real-time Order Tracking

Our online injection molding platform enables real-time visibility of the production flow that fosters more efficient operation monitoring and quicker response to negative changes.

All-in-one Order Management

Quickly check, search, and manage all your injection molding orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.

Injection Molding from Prototyping to Production

Rapid Tooling

Production Tooling

Injection Mold Tooling Capabilities

At RapidDirect, we design and create precise custom injection molds from high-quality materials. Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing. Every plastic injection mold we fabricate meets international standards. From one-off projects to small batches and production tooling, we provide durable and reliable mold tools.

Mold Class	Purpose	Shot Life	Tolerance	Cost	Lead Time
Class 105	Prototype Testing	Under 500 cycles	± 0.02mm	$	7-10 days
Class 104	Low-volume Production	Under 100.000 cycles	± 0.02mm	$$$	10-15 days
Class 103	Low-volume Production	Under 500.000 cycles	± 0.02mm	$$$$	10-15 days
Class 102	Medium-volume Production	Medium to high production	± 0.02mm	$$$$$	10-15 days
Class 101	High-volume Production	Over 1,000,000 cycles	± 0.02mm	$$$$$$	10-18 days

Materials for Injection Mold Tooling

The material used for mold tooling determines its life span and the quality of injection molded parts. We offer multiple grades of materials for injection molds used in different stages of product development. Our professionals select suitable materials to achieve varying levels of dimensional precision and aesthetic quality. We also provide professional advice on mold materials.

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Tool Steel
Stainless Steel
Aluminum

Tool Steel

Before injection molding process starts low or high-volume production, a high tolerance CNC machined tooling is needed. Most commonly used materials include tool steel.

Types: P20, H13, S7, NAK80, S136, S136H, 718, 718H, 738

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Stainless Steel

Injection molds were created from steel and stainless steel which are expensive to manufacture. They are typically only used in large-scale productions.

Types:

420, NAK80, S136, 316L, 316, 301, 303, 304

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Aluminum

Aluminum molds cost substantially less than traditional steel and carbon steel injection molds. Aluminum molds offer faster cycles and quick turnaround to help test markets.

Types: 6061, 5052, 7075

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Plastic Injection Molds Surface Finishes

Increase the uniqueness of your custom injection molds with our exceptional surface finishes. We offer a wide range of finishing options to improve the surface quality of your molds. These finishes also increase the durability and mechanical qualities of the molds.

Name

Description

Link

Glossy	A grade finishes are made using a diamond buffing process and yield shiny and glossy surfaces on injection molded parts.	Learn More>>
Semi-glossy	B grade finishes use grit sandpaper to produce parts with a slightly rougher finish than grade A parts. Custom molded plastic parts that undergo B grade finishing have a matte surface texture.	Learn More>>
Matte	C grade finishes use grit sanding stones to produce a rough, uneven surface. Injection plastic parts that undergo C grade finishing have a matte surface texture.	Learn More>>
Textured	D grade finishes use grit and dry glass beads or oxide to produce a very rough textured finish. Depending on the type of material used, products can have a satin or dull finish.	Learn More>>

Injection Molding Whitepaper

Understanding the injection molding process can help designers and engineers create parts that are optimized for manufacturing, which can reduce costs and improve quality. Our ebook offers practical guides and tips that will help you achieve outstanding and durable injection molded parts.

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Gallery of Plastic Injection Molds

We are adept at manufacturing high-precision plastic injection molds such as stack mold, multi-cavity mold, 2k injection mold, and high precision mold.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

During our 12 years of operation, we bought molds from several companies in various countries all over the world. From all the injection molds we have in our company, only two delivered results above our expectations. Both of these molds were created by RapidDirect in China.

Eric Rivera

– Outsourcing Manager

Hey there, Shiny. Your first injection mold tool design feedback is thorough. Thank you for being so helpful during the creation of the mold. Your explanation of certain plastics and other things we didn’t know gave us confidence in your company. You will always be the first people we contact whenever we need more mold tooling.

Kaya Bullard

– Product Engineer

RapidDirect helped us optimize our precision injection mold. This new approach simplified the production and cut down many steps we used to produce our products. We are producing better components with reduced costs. Our overall production yield increased too!

Brandon Myrick

– Tooling Design Engineer

We have been pleased with RapidDirect as our one-stop source for our medical parts molding applications. Being in the medical industry, we always require precise parts. We never have to question the quality of RapidDirect’s molds. One of the stack molds we got from RapidDirect has been in non-stop operation without sudden interruptions. This speaks highly of their quality.

Martin Gros

– Director of Product Development

Yes, Zoe, we got the new molds at our facility on Monday. We put them on trial for two days, and I must say that our lead technician is impressed with these molds. He feels they are much better than the ones we made locally. I will send you videos of the molds running. Thanks for your help.

Kiruthik Samuel

– Lead Engineer

Our Injection Mold Tooling for Various Industrial Applications

RapidDirect has been the go-to source in the automotive, medical, food service, and other industries for affordable and reliable injection mold tooling services for over a decade.

Automotive

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Aerospace

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Consumer Goods

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Medical Devices

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Robotics

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Frequently Asked Questions

1. What’s the process for injection mold making?

Our mold-making process includes 6 steps:

Step 1: Production arrangement: Determine all of the requirements and arrange the production.

Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis.

Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.

Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.

Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production.

Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.

2. What are the typical tolerances for injection molded parts?

Tolerance is very important, and if not correctly specified and controlled, assembling will fail. RapidDirect uses ISO 2068-c standard for injection molding tolerances unless tighter tolerance required.

3. What is the minimum order qty?

No minimum order quantity, but the oder pricing will be more competitive if qty is higher.

4. How long does it take to make molded parts?

After you place order, it takes about 35 days for mold designing and making, and more 3-5 days for molded parts production.

5. How much does your injection molding service cost?

Generally, we generate the quote after our platform must have considered several factors, including the size of the component, mold complexity, number of injection cavities, materials, post-processing needs, etc.

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Materials for Injection Mold Tooling

Tool Steel

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Plastic Injection Molds Surface Finishes

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Gallery of Plastic Injection Molds

See What Our Customers Say About Us

Our Injection Mold Tooling for Various Industrial Applications

Automotive

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Consumer Goods

Medical Devices

Robotics

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