Rubber Molding: Three Ways to Make Rubber Molded Parts
Rubber products are ubiquitous in nearly every industry nowadays. They play a vital role in functions like sealing, abrasiveness, insulation, …
On-demand production helps meet your needs more effectively, and stay competitive in your industry. Lowered manufacturing costs, increased flexibility.
RapidDirect got you covered on all on demand manufacturing needs. Based on our years of experience and expertise, we will efficiently execute all your projects concerning on demand production. Thanks to an unlimited supply chain network of workshops for different manufacturing techniques, you can rest assured that you’re getting the fastest delivery of the best products at an amazing wholesale price. Moreover, our experienced engineers and experts will proffer the best solutions and design modification suggestions to ensure you have the finest end product.
We offer a wide variety of 3D printing services, such as SLA 3D printing (Stereolithography) and SLS 3D printing (Selective Laser Sintering). Our engineers and project managers will collaborate with you to confirm your CAD designs, product functions, dimensional tolerances, etc.
We offer the best on demand manufacturing services for various production parts. Ensure the timely delivery of the best quality and high-value recommendations and professional advice from our team of experts.
Thanks to our new and advanced quotation platform , you instantly get your quotation and DFM analysis. The updated machine learning algorithm process tons of information in a short period and gives us all the needed information about your orders.
We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.
To meet your custom production needs, we provide and support extensive manufacturing capabilities. For low volume CNC machining, injection molding, 3D printing, and other services, our goal is to bring your prototypes or parts to life in best possible way.
We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.
Our leading suppliers help us receive materials for consistent production while ensuring every product is at affordable costs.
Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.
CNC machining is used to control a wide range of complex machinery. It is a computerized manufacturing process that controls the movement of production equipment using pre-programmed software and code.
| Type | Tolerance |
|---|---|
| Linear dimension | +/- 0.025 mm (+/- 0.001 inch) |
| Hole diameters (not reamed) | +/- 0.025 mm (+/- 0.001 inch) |
| Shaft diameters | +/- 0.025 mm (+/- 0.001 inch) |
| Part size limit | 950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Plastic injection molding is the process of melting plastic resins (thermosetting/thermoplastic polymers) and injecting them under pressure into a mold cavity, where they fill and solidify to form the final product.
| Standard capabilities | Description |
|---|---|
| Mold cavity tolerances | ±0.05 mm |
| Standard lead time | 15 business days or less |
| Part to part repeatability | ±0.1 mm |
| Production grade | 1-100,000 cycles |
Sheet metal fabrication is the process of converting flat sheets of steel or aluminum into metal structures or products by cutting, punching, folding, and assembling.
| Dimension detail | Tolerance |
|---|---|
| Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface | +/- 0.005 inch |
| Bend to edge / hole, single surface | +/- 0.010 inch |
| Edge to feature, multiple surface / Over formed part, multiple surface | +/- 0.030 inch |
| Bend angle | +/- 1° |
Vacuum casting is a manufacturing process where the material goes into a silicone mold with a vacuum to produce complex production parts.
| Standard capabilities | Description |
|---|---|
| Maximum build size | +/- 0.025 mm (+/- 0.001 inch) |
| Standard lead time | Up to 20 parts in 15 days or less |
| Dimensional accuracy | ±0.05 mm |
| Layer thickness | 1.5mm - 2.5mm |
Die casting is a process of manufacturing parts by pouring or forcing molten metal into steel modes to create various kinds of parts.
| Standard capabilities | Description |
|---|---|
| Maximum build size | 300 mm × 650 mm |
| Standard lead time | Up to 20 parts in 15 days or less |
| Dimensional accuracy | ±0.05 mm |
| Layer thickness | 1.5mm - 2.5mm |
Extrusion helps to create complicated parts through a process of plastic deformation. The material is forced to flow through a die or an orifice to achieve the desired shape.
| Standard capabilities | Description |
|---|---|
| Press sizes | 450T - 3000T |
| Standard lead time | 2 weeks for small molds, 4 weeks for larger molds |
| Minimum order volume | 0.5 ton aluminum for smaller machines, 1.0 ton of 6063 aluminum for larger machines. |
| Post-processing | Full service CNC cutting, threading, slotting, face milling, etc. |
3D printing is a manufacturing process in which a three dimensional part or object is created from a digital 3D or CAD model.
| Standard capabilities | Description |
|---|---|
| Maximum build size | 900 x 600 x 900 mm in FDM; Up to 1500x750x500 in SLA; 750 x 550 x 550 mm in SLS; |
| Standard lead time | Up to 50 parts in 7 working days or less |
| Dimension Tolerances | 0.1mm |
| Wall Thickness | FDA: +/-1mm; SLA: +/-0.2mm; SLS: +/-0.7mm; |
| Production grade | Over 50 parts |
Order a set of prototypes through our online platform where you can send your designs that we can verify to be prepared for production in seconds.
Our manufacturing experts will get in touch within 24 hours with a quote, providing details and cost of production to give you peace of mind.
With our efficient production and capable logistics, we help you get parts from our sets whenever you need, all at fixed prices. Feel free to request batch shipments of parts or set a fixed schedule.
On request, we also offer a first article inspection for custom production orders that exceed a price of 5000 USD or 50 units.
| 01 | 02 | 03 | 04 | |
| RapidDirect | Offer first article inspection
We offer first article inspection services for batch production. |
Draft contract
We review on the project and contact customer for detail information. |
Produce sample
We produce sample parts according to FAI agreement and deliver to you. |
Full-scale production
The full-scale production starts and finishes production within lead time. |
| You | Request inspection
You request first article inspection for a project that meets our FAI requirements. |
Sign contract
You sign the FAI agreement provided by us and agree on our Terms and Conditions. |
Receive sample
You receive and examine the parts, inform us of full-scale production may begin. |
Receive products
You receive your prototypes or production parts on the required lead time. |
Take a look at our previously developed production parts and get your inspiration on your custom manufacturing.
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
Henry, I want to thank you and your team for all the attention to detail and hard work in getting our part done in just two weeks. We were able to get our last order from your courier in time, so we can deliver them to our customers today and tomorrow. We highly recommend RapidDirect to everyone.
Juraj Kaminski
– Mechanical Engineer
The prototype was well received at our event last week. One of our co-workers expressed concern that because it appeared to be so “product-like,” some people would mistake it for the real thing rather than a showcase model. Once more, many thanks for your excellent job in making ideas come to life!
Kobi Craig
– Director of Product Development
I simply want to thank you and your team for doing a great job on the previous project. Yesterday, the client received the parts, and she was thrilled with the result. Knowing that you guys are always ready to meet challenging deadlines without sacrificing intent makes me feel better as a designer.
Joe Jauregui
– Outsourcing Manager
RapidDirect transformed our design from a computer model to finished prototypes. The advanced technique and attention to detail helped us win over the trust of not only our users but also potential investors and partners.
Given that we work with mainly developed nations, it was crucial to offer something that was thoughtfully made, well-designed, and cost-effective. RapidDirect helped us with that.
Ryan Whitlock
– Project Manager
Rapid turnaround and timely responses are important to fulfilling our deadlines. RapidDirect gives us these, and we sincerely appreciate it. The close tolerances and excellent running fittings, including gears, particularly impress us. We look forward to working with your team at RapidDirect as we continue to build our partnership.
Sean Gabriel
– Chief Engineer
RapidDirect’s on demand production parts play a crucial role in various industries, making us the premier manufacturer of choice.
Rubber products are ubiquitous in nearly every industry nowadays. They play a vital role in functions like sealing, abrasiveness, insulation, …
CNC prototype machining is an excellent choice as it could make little amounts of a prototype in a relatively short …
The rapid manufacturing industry is in a massive transition state. This fast-paced market requires getting products into the market as …
English
Arabic
Chinese (Simplified)
Dutch
French
German
Italian
Portuguese
Russian
Spanish