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The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.
This article provides you with a complete guide to aerospace machining and its importance.
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If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.
Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.
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RapidDirect got you covered on all on demand manufacturing needs. Based on our years of experience and expertise, we will efficiently execute all your projects concerning on demand production. Thanks to an unlimited supply chain network of workshops for different manufacturing techniques, you can rest assured that you’re getting the fastest delivery of the best products at an amazing wholesale price. Moreover, our experienced engineers and experts will proffer the best solutions and design modification suggestions to ensure you have the finest end product.
CNC machining is used to control a wide range of complex machinery. It is a computerized manufacturing process that controls the movement of production equipment using pre-programmed software and code.
Type | Tolerance |
---|---|
Linear dimension | +/- 0.025 mm (+/- 0.001 inch) |
Hole diameters (not reamed) | +/- 0.025 mm (+/- 0.001 inch) |
Shaft diameters | +/- 0.025 mm (+/- 0.001 inch) |
Part size limit | 950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch) |
Plastic injection molding is the process of melting plastic resins (thermosetting/thermoplastic polymers) and injecting them under pressure into a mold cavity, where they fill and solidify to form the final product.
Standard capabilities | Description |
---|---|
Mold cavity tolerances | ±0.05 mm |
Standard lead time | 15 business days or less |
Part to part repeatability | ±0.1 mm |
Production grade | 1-100,000 cycles |
Sheet metal fabrication is the process of converting flat sheets of steel or aluminum into metal structures or products by cutting, punching, folding, and assembling.
Dimension detail | Tolerance |
---|---|
Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface | +/- 0.005 inch |
Bend to edge / hole, single surface | +/- 0.010 inch |
Edge to feature, multiple surface / Over formed part, multiple surface | +/- 0.030 inch |
Bend angle | +/- 1° |
3D printing is a manufacturing process in which a three dimensional part or object is created from a digital 3D or CAD model.
Standard capabilities | Description |
---|---|
Maximum build size | 900 x 600 x 900 mm in FDM; Up to 1500x750x500 in SLA; 750 x 550 x 550 mm in SLS; |
Standard lead time | Up to 50 parts in 7 working days or less |
Dimension Tolerances | 0.1mm |
Wall Thickness | FDA: +/-1mm; SLA: +/-0.2mm; SLS: +/-0.7mm; |
Production grade | Over 50 parts |
Vacuum casting is a manufacturing process where the material goes into a silicone mold with a vacuum to produce complex production parts.
Standard capabilities | Description |
---|---|
Maximum build size | +/- 0.025 mm (+/- 0.001 inch) |
Standard lead time | Up to 20 parts in 15 days or less |
Dimensional accuracy | ±0.05 mm |
Layer thickness | 1.5mm – 2.5mm |
Die casting is a process of manufacturing parts by pouring or forcing molten metal into steel modes to create various kinds of parts.
Standard capabilities | Description |
---|---|
Maximum build size | 300 mm × 650 mm |
Standard lead time | Up to 20 parts in 15 days or less |
Dimensional accuracy | ±0.05 mm |
Layer thickness | 1.5mm – 2.5mm |
Extrusion helps to create complicated parts through a process of plastic deformation. The material is forced to flow through a die or an orifice to achieve the desired shape.
Standard capabilities | Description |
---|---|
Press sizes | 450T – 3000T |
Standard lead time | 2 weeks for small molds, 4 weeks for larger molds |
Minimum order volume | 0.5 ton aluminum for smaller machines, 1.0 ton of 6063 aluminum for larger machines. |
Post-processing | Full service CNC cutting, threading, slotting, face milling, etc. |
We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.
We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.
Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.
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Copyright © 2023 Shenzhen Rapid Direct Co., Ltd. All rights reserved.