Waterjet Cutting Services

Get on-demand and cost-effective waterjet cutting services for your manufacturing needs. Precision waterjet cutting services for prototyping and high-volume production runs with the best results.

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Our Waterjet Cutting Services

The CNC waterjet cutting process ensures precise and accurate cutting of many materials for industrial applications. With cutting-edge, high-pressure waterjet cutters, RapidDirect offers superior online waterjet cutting services. A combination of software and hardware machining ensures increased accuracy and repeatability. From soft materials to very thick metals, our waterjet cutting service will help you achieve the best result on your project using highly advanced processes.

pure waterjet cutting

Pure waterjet cutting is a less invasive process with the capability to cut materials with relatively small thicknesses. With an exceptionally fine jet stream, this process is excellent for softer materials like foam, gasket, food, thin plastic, carpet, etc.

abrasive waterjet cutting metal

We combine the right abrasives with our CNC waterjet cutters to give the best waterjet cut parts. Common materials you can cut with abrasive water cutting are metals, ceramics, stone, glass, and composite materials.

Advantages of Waterjet Cutting

Waterjet cutting offers many benefits, making it the ideal choice for general and industry-specific applications. RapidDirect’s custom waterjet cutting will help you meet industry demands by offering several advantages.

waterjet cutting process

Quote Within One Day, Operate at Your Fingertips

RapidDirect provides a AI-powered, hassle-free online quotation platform that can help simplify your ordering and manufacturing process. Stop wasting time in emails, get interactive quotes with DFM analysis within seconds, optimize your orders immediately, compare your multiple quotes side by side, manage your orders in one place.

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Bulk Pricing

Get in-bulk quotes, allowing you to make a pricing comparison between different specs, quantities, raw materials, and surface finishes, and helping you choose the solution that best suits your needs and budget.

Real-Time Order Tracking

Our online platform enables real-time visibility of the part manufacturing process that fosters more efficient operation monitoring and quicker response to negative changes.

All-in-One Order Management

Quickly check, search, and manage all your orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.

Note: In addition to 3D CAD files, you can upload 2D DXF including requirements (the thickness, length, width, height of the material, and the diameter of holes, etc.). We will be working to ensure the waterjet parts meet the desired tolerances noted.

Waterjet Cutting Standards

RapidDirect is an ISO-certified company, constantly committed to meeting industry standards and customer requirements. Our advanced waterjet cutting machines offer the most accurate cutting, with increased speed, versatile design, and lesser material waste.

Standards Description
Maximum Part Size (Recommended) 60mm (2.36 in.)
Minimum Feature Size 2X material thickness with a minimum of 3mm (0.12 in.)
Maximum Material Thickness Up to 250mm (9.84 in.), but determined by material blanks
Distance Dimensions Our laser cutting standards depend on ISO 2768-c.

Typical size: +/- 1 mm (0.04 in.) for length, width, diameter and location.

Kerf (Slit Size) About 1mm (0.04 in.)
Edge Condition Waterjet cut edges are smooth but may show a slight taper.
Lead Time 5-7 days

Materials for Waterjet Cutting

RapidDirect’s waterjet cutting services are compatible with an extensive range of materials. With abrasive and pressurized water, this advanced process can cut fragile materials and very thick materials to specification. Check out some custom waterjet cutting materials for your project.

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  • Metals
  • Plastics
  • Acrylic
  • Composite Materials
Sheet metal aluminum parts

Metal Waterjet Cut

RapidDirect’s waterjet systems can easily cut thin and thick metals due to their high velocity and pressure. Waterjet does not form HAZ in metals, considerably enhancing the final quality of products. Further finishing is often not required due to the satin-smooth finishes produced by this process. Some of the metals compatible with this process include:

 

  • Brass
  • Bronze
  • Aluminum
  • Stainless steel
  • Titanium
waterjet cutting pp parts

Plastic Waterjet Cut

When plastic polymers are exposed to high-temperature tools, poisonous gasses are produced. As a result, RapidDirect uses waterjet cutting as the safest alternative for cutting plastics since no temperature rise occurs. We can efficiently create waterjet parts from the following plastic materials:

  • ABS
  • Acetal
  • Polycarbonate
  • Polyethylene
  • Polypropylene
  • Polystyrene
  • PVC
  • PTFE
acrylic parts

Acylic Waterjet Cut

RapidDirect’s waterjet cutting service is an exceptionally rapid process for cutting acrylics. It is the standard and most cost-effective means of processing entire acrylic pieces that require reshaping or internal cut-outs. For the toughest acrylics, it can cut up to 4 inches thick.

composite materials

Composite Materials

Since composites are reinforced for strength, RapidDirect uses waterjet cutting to get the best result. This erosion process helps us cut composite materials without losing strength, making it the ideal option for applications in the aerospace and healthcare sectors.

Finishing Options for Waterjet Cutting

While waterjet parts come with excellent finishes, RapidDirect still offers a wide range of finishing options to improve their aesthetics, functionality, and durability.

Name Description Materials Color Texture Link
Sheet metal finish Anodizing Anodizing Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc. Aluminum Clear, black, grey, red, blue, gold. Smooth, matte finish. Learn More>>
Sheet metal finish Bead blasting

Bead Blasting

Bead blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.

ABS, Aluminum, Brass, Stainless Steel, Steel

n/a Matte Learn More>>
Sheet metal finish Powder coating Powder Coating Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. Aluminum, Stainless Steel, Steel

Black, any RAL code or Pantone number

 Gloss or semi-gloss

Sheet metal finish Electroplating Electroplating Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Aluminum, steel, stainless steel

n/a

Smooth, glossy finish

Sheet metal finish Polishing Polishing

Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.

Aluminum, Brass, Stainless Steel, Steel

 n/a

Glossy

Sheet metal finish Brushing

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

ABS, Aluminum, Brass, Stainless Steel, Steel

n/a satin
sheet metal upload banner
Ultimate Guide to Sheet Metal Fabrication
To help you make the most of sheet metal fabrication, we put together this comprehensive guide to the fundamentals of this technique that could help you decide if it is the best option for your project and create perfect metal parts.

Waterjet Cutting From Prototyping to Production

As a precise and versatile cutting process, RapidDirect’s waterjet cutting service is excellent for prototypes and production parts. Upload your design files to get a waterjet cutting online quote, allowing us to turn your concept into reality.

1Prototyping

Material Blanks

Waterjet cutting offers a steady and efficient means of cutting through thin and thick materials. Its slow cutting speed makes it an excellent option for creating materials blanks while saving CNC machining time.

1On Roof Manufacturing

Rapid Prototyping

CNC waterjet cutters can cut through materials of different thicknesses to create prototypes for functional and market testing.

1Mass Production

Mass Production

The versatility and incredible precision of custom waterjet cutting make it ideal for several applications. Therefore, it is an outstanding technology for creating end-use products.

Waterjet Cutting for Various Applications

Waterjet cutting has become more prevalent in many industries because of its extensive list of advantages and capabilities. Its flexibility makes it the ideal process for creating finished parts for many businesses and product lines. From prototyping to high-volume production, precision waterjet cutting services are useful for different applications.

Aerospace

In a business with no room for error, the accuracy demanded by this production process is unparalleled. Waterjet cutting is utilized to manufacture components for turbine blades and jet engines, including composite materials for aircraft because it consistently achieves high precision. Because there are no heat-affected zones in waterjet cutting, there is no risk of small fractures or warping that may be fatal. Because of the versatility of the waterjet, components may be cut and made to scale.

Automotive

Waterjet cutting is becoming popular among automotive makers due to its versatility in cutting major parts, such as door panels, headliners, and carpets, all from the same machine. Furthermore, various material kinds may be cut with increased speed and accuracy without changing anything other than the cut software code.  Due to the cold cutting process used for cutting materials, waterjet cutters avoid possible environmental dangers. 

Medical Devices

Waterjet cutting has improved to the point where we can now handle projects in the medical industry. This technology can keep tight tolerances and cut angles of up to 60 degrees. It is critical in the medical business that components do not have a heat affected zone or thermal distortion since this might change the chemical characteristics of the material. This process helps manufacture surgical tools and medical items such as prosthetics and orthotics.

Electronics

Electronics and microelectronic components are extremely heat sensitive. When heat-affected zones are formed, their electrical characteristics might alter. This is why the abrasive water cutting method with great precision is ideal for the job.

Gallery of Waterjet Cut Parts

We have served several industries with reliable waterjet cutting services, creating parts with excellent dimensional stability and tolerance standards. Check out some of our previous waterjet cutting projects.

Why Choose Us for Waterjet Cutting

With our highly customizable and automated custom waterjet cutting system, you can be sure of getting precise custom parts from different production-grade materials. RapidDirect combines state-of-the-art technologies with technical expertise to ensure efficient and cost-effective waterjet cutting solutions. Submit your design file for a waterjet cutting instant quote.

1Fast Online Quote SheetMetal

Fast Online Quotation

Just upload your design files and configure material, finishing options and lead time. Quick quotes for your waterjet cut components can be created in just a few clicks.

1Assurd Quality SheetMetal

Assured High Quality

With an ISO 9001:2015 certificated manufacturing factory, we provide material and full dimensional inspection reports as your request. You can always rest assured the parts you get from RapidDirect will exceed your expectations.

1On Roof Manufacturing 1

Strong Manufacturing Capacity

Our domestic factories in China provide a complete project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.

1Support

Engineering Support

We provide 24/7 online engineering customer support for your custom engineering and manufacturing problems. This includes case-by-case suggestions to help you reduce costs early on in the design phase.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Let's Start A New Project Today

Frequently Asked Questions

Our highly advanced technology allows us to cut almost any material, ranging from metals to plastics, acrylics, ceramics, and composite materials. Many composite and plastic materials that are difficult for laser technology can be cut with waterjet cutters. We can also work with materials of different thicknesses, weights, and thermal properties.

The maximum material size our machine table can accommodate for precise cutting is 1000mm x 600mm (39”x23.5”).

The thickness specifications differ based on the materials, features, and tolerance requirements. Generally, we can cut materials up to 250mm thick, depending on the dimensions of the material blanks.

RapidDirect’s waterjet cutting process is highly accurate, with our cutters offering a parts tolerance of +/- 0.025 mm (0.001 in.)