Custom Assembly Services

Bringing your manufactured parts together! Our custom assembly services ensures quality, saves time, and meets unique project specifications.

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Precision
Assembly

Industry-leading capabilities and stringent quality checks guarantee precision assembly. Every component aligns perfectly, optimizing product functionality and longevity.

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Fast
Lead Time

With optimized workflows and dedicated assembly zones, We promise fast turnarounds, ensuring your products are delivered on schedule without compromising quality.

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Experienced
Technicians

Benefit from RapidDirect's skilled technicians, who combine rigorous training, vast experience, and the latest methods for unparalleled assembly quality.

Assembly Processes

Solid Strategy aligned with business needs and robust data analysis
are fundamental ingredients to extract actionable insights.

01 Design Overview

First, we take a close look at your design. This helps us spot any potential issues early on and ensures we have a clear plan before moving to the next stage, making the parts manufacturing and assembly smoother and more efficient.

02 Part Preparation

Before coming together, every part is cleaned and inspected. By removing rough spots and verifying fit, we set the groundwork for a seamless assembly.

03 Assembly

Our skilled team assembles each component with precision. Using the best tools and part assembly process, we ensure all matal and plastic parts align correctly and function as intended.

04 Packaging & Delivery

Once complete, we pack your product with care, prioritizing its safety. We aim for prompt deliveries, getting your assembled item to you on schedule and in pristine condition.

Assembly Methods
for Parts

Solid Strategy aligned with business needs and robust data analysis are fundamental ingredients to extract actionable insights.

Manual Assembly

Our skilled hands piece together components accurately. Ideal for projects needing a personal touch or detailed craftsmanship.

Molding Assembly

We use molding techniques to integrate parts, either by adding an outer layer (overmolding) or embedding components (insert molding) for robust integration.

Mechanical Assembly

Physical methods like riveting, welding, and screwing ensure parts are firmly joined, providing durable and long-lasting connections.

Adhesive Assembly

Using strong glues, we bond parts together, resulting in a clean and firm joint without visible fasteners or marks.

We Meet Different
Assembly Needs

We address a wide range of part assembly needs. Whether it’s steel structures, metal parts, or specialized equipment, we have the expertise to bring your project to life with accuracy and care.

Structural steel assembly
Metal parts assembly
Plastic products assembly
Proprietary equipment assembly
Electrical assemblies
Implant tools and tooling

Case Study: A Fixture for Solar Panel

A leading provider in the renewable energy sector sought RapidDirect’s expertise for a specialized task: creating a lengthy fixture integrated with roller holders and bolts to adeptly secure solar panels. Our engineering team carefully assembled the multi-component fixture, ensuring it met the client’s precise requirements.

In response to the fixture’s unique dimensions and the client’s transportation concerns, RapidDirect went a step further, providing custom packaging. This ensured not just quality, but also safe delivery, reinforcing our dedication to bespoke solutions.

Success Stories of
CNC Machining Projects

RapidDirect x 2024 Core77 Design Rewards Trophies

In 2024, Core77 partnered with RapidDirect to bring this visionary design to life, leveraging our end-to-end manufacturing expertise and intelligent platform.

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RapidDirect x VR Shoes: Innovation with Precision Prototyping

See how RapidDirect's vacuum casting & 3D printing enabled robust VR shoe prototypes, slashing development time and costs for immersive tech innovation.

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Case Study: RapidDirect Powers Arco Aria’s Tether Car Success

Thanks to RapidDirect, Arco successfully modified his tether car’s engine, including turning the crankshaft and designing a new intake system for improved efficiency.

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RapidDirect × Sylphaero: A Partnership for Sustainable Plasma Jet Engine

Sylphaero aims to revolutionize aviation with sustainable electric plasma jet engines, focusing on decarbonization. RapidDirect provides crucial precision machining support, highlighting the importance of innovation and strategic partnerships in the sector.

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RapidDirect x Rennteam Stuttgart: Innovation Collaboration of Racecar Engineering

RapidDirect proudly supports Rennteam Stuttgart by manufacturing 2 mainbar components and over 80 Aluminum inserts. Our precision engineering ensures they're ready to conquer the Formula Student competitions, giving the team a winning edge.

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Case Study: LURA’s Partnership with RapidDirect for Precision Rocket Engine Parts

LURA, the Leeds University Rocket Association, used RapidDirect's 5-axis CNC machining and turn-mill compounding techniques to create intricate engine parts essential for their victory in the National Race to Space Propulsion Competition.

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Specialist
Industries

Aerospace

Automotive

Automation

Medical Devices

Robotics

Consumer Products

FAQs

What are your maximum dimensions for CNC machining?

RapidDirect is proficient in facilitating the production and prototyping of large machined parts, be it metal or plastic. We boast a substantial CNC machining build envelope measuring 2000 mm x 1500 mm x 300 mm. This ensures we can accommodate even sizable parts, including those tailored for furniture or architectural applications.

What are your maximum dimensions for CNC machining?

CNC Machining
Resources

RapidDirect x Rennteam Stuttgart: Innovation Collaboration of Racecar Engineering

Dec 20, 2023

RapidDirect x Rennteam Stuttgart: Innovation Collaboration of Racecar Engineering

Dec 20, 2023

RapidDirect x Rennteam Stuttgart: Innovation Collaboration of Racecar Engineering

Dec 20, 2023

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Custom Assembly Services