Custom Online Sheet Metal Fabrication Services

Q: 1. What services does RapidDirect provide in sheet metal fabrication?

RapidDirect offers a comprehensive range of services including cutting, bending, punching, welding, and assembling. Our state-of-the-art machinery ensures precision and high-quality finishes for all projects.

Q: 2. What are the tolerances for fabricated parts?

Sheet metal fabrication tolerances refer to the acceptable deviations for features of sheet metal parts required for accurate and consistent installation and integration. For sheet metal parts, ISO 2768-mk is usually used to ensure proper control of the elements of geometry and size. The following will show you 7 tolerance standards range of linear and angular dimensions, flatness & straightness, cylindricity, and circularity.

Q: 3. What’s K factor in sheet metal?

K factor is the sheet metal process is the ratio of neutral axis to material thickness. This value changes with respect to the various physical properties and thickness of materials used.

Q: 4. How much does sheet metal fabrication cost?

Every aspect of a sheet metal fabrication project comes with an associated cost — the design, possible prototype, finishing processes, and others. Asides from the process itself, materials also cost money. To learn some tips for reducing custom sheet metal fabrication costs, you can learn from this article .

Q: 5. Is there a minimum order quantity for fabrication services?

RapidDirect accommodates both small and large production runs, from single prototypes to mass production, with no strict minimum order quantity.

Get a free quote for custom sheet metal prototypes and low-volume production parts. Precision quality with 3-day lead time.

Our Custom Sheet Metal Fabrication Services

Choose RapidDirect online sheet metal fabrication services for producing custom sheet metal parts from both intricate, low-volume prototypes and extensive, high-volume runs. You can choose a broad selection of materials and fabrication processes. Our domestic sheet metal fabricators and a team of knowledgeable engineers ensure that each part is manufactured to exact specifications and quality standards.

Laser Cutting

Laser cutting is a technology that directs a high-power laser to cut sheet metals, offering precision, fast processing, and the ability to create intricate designs with smooth finishes and tight tolerances.

Plasma Cutting

Plasma cutting is a process that cuts through electrically conductive materials using an accelerated jet of hot plasma. Ideal for thick materials, it offers high speed, low cost, and efficiency for large-scale industrial metal fabrication.

Bending

Bending is a versatile sheet metal fabrication process that creates V-shape, U-shape, and channel shapes in materials, providing high precision and repeatability with minimal setup cost. Perfect for complex geometries.

Sheet Metal Parts Made by RapidDirect

View custom flat and formed sheet metal prototypes and production parts, from durable brackets to complicate panels, all produced with precision for diverse industry needs.

What to Get From Online Sheet Metal Services

Visit our easy-to-use online quoting system. Access custom online sheet metal services from anywhere, submit designs, and place orders 24/7 without the need for physical visits to a manufacturing facility.

Bulk Pricing

Optimize your project’s budget by fine-tuning the details of your order. Alter the quantities, and select suitable materials and finishes to incorporate sheet metal fabricating prices into your cost planning, ensuring a custom-fit solution at a competitive price.

Online Annotation

Easily upload and refine your projects using our interactive annotation tools, ensuring your sheet metal designs are modified with precision. Our live chat feature provides instant access to expert engineers for guidance and clarity at every step.

All-in-One Project Management

Efficiently manage your sheet metal project with our all-in-one platform that merges quoting, ordering, real-time tracking, and streamlined communication, simplifying your workflow from start to finish.

Team Collaboration

Create a team within our platform to invite members, initiate new orders in shared files, and seamlessly share these for review or payment by finance personnel, synchronizing workflows and accelerating sheet metal processes.

Custom Sheet Metal Fabrication Solutions

RapidDirect delivers precise sheet metal prototyping and production, perfect for one-offs, small batch and high volume.

Rapid Prototyping

Accelerate your path from concept to market with our rapid prototyping. Shave weeks off your development cycle and solve design hurdles, ensuring a faster product launch with rapid metal fabrication.

Low-Volume Production

Embrace cost savings with our low-volume production capabilities. Address the demand for high-mix, low-volume manufacturing, while maintaining the quality of precision-engineered metal components.

On-Demand Production

Adapt quickly to changing market needs with our on-demand sheet metal production. Respond promptly to custom orders, ensuring seamless scalability and just-in-time delivery.

Sheet Metal Fabrication Materials

Our selection of sheet metal materials includes aluminum, brass, stainless steel, and copper, each enhancing the durability and aesthetics of your metal components.

array(512) { ["title_list"]=> array(5) { [0]=> array(3) { ["title"]=> string(8) "Aluminum" ["_id"]=> string(7) "342f31b" ["icon"]=> array(2) { ["value"]=> string(0) "" ["library"]=> string(0) "" } } [1]=> array(3) { ["title"]=> string(6) "Copper" ["_id"]=> string(7) "5efb2f0" ["icon"]=> array(2) { ["value"]=> string(0) "" ["library"]=> string(0) "" } } [2]=> array(3) { ["title"]=> string(5) "Brass" ["_id"]=> string(7) "fbb6690" ["icon"]=> array(2) { ["value"]=> string(0) "" ["library"]=> string(0) "" } } [3]=> array(3) { ["title"]=> string(5) "Steel" ["_id"]=> string(7) "8f1bd5a" ["icon"]=> array(2) { ["value"]=> string(0) "" ["library"]=> string(0) "" } } [4]=> array(3) { ["title"]=> string(15) "Stainless Steel" ["_id"]=> string(7) "4ca705f" ["icon"]=> array(2) { ["value"]=> string(0) "" ["library"]=> string(0) "" } } } ["style_normal_margin"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(1) "0" ["right"]=> string(2) "40" ["bottom"]=> string(1) "0" ["left"]=> string(2) "40" ["isLinked"]=> bool(false) } ["style_normal_padding"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(2) "10" ["right"]=> string(1) "0" ["bottom"]=> string(2) "10" ["left"]=> string(1) "0" ["isLinked"]=> bool(false) } ["style_normal_border_border"]=> string(5) "solid" ["style_normal_border_width"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(1) "0" ["right"]=> string(1) "0" ["bottom"]=> string(1) "4" ["left"]=> string(1) "0" ["isLinked"]=> bool(false) } ["style_normal_border_color"]=> string(7) "#FFFFFF" ["style_hover_border_border"]=> string(5) "solid" ["style_hover_border_width"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(1) "0" ["right"]=> string(1) "0" ["bottom"]=> string(1) "4" ["left"]=> string(1) "0" ["isLinked"]=> bool(false) } ["style_active_border_border"]=> string(5) "solid" ["style_active_border_width"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(1) "0" ["right"]=> string(1) "0" ["bottom"]=> string(1) "4" ["left"]=> string(1) "0" ["isLinked"]=> bool(false) } ["pp_display_conditions"]=> NULL ["__globals__"]=> array(4) { ["style_hover_border_color"]=> string(25) "globals/colors?id=e11ee1c" ["style_hover_color"]=> string(25) "globals/colors?id=e11ee1c" ["style_active_color"]=> string(25) "globals/colors?id=e11ee1c" ["style_active_border_color"]=> string(25) "globals/colors?id=e11ee1c" } ["pp_elements_tooltip_content"]=> NULL ["style_normal_color"]=> string(7) "#657083" ["style_container_direction"]=> string(7) "horizon" ["style_container_align"]=> string(6) "center" ["style_container_padding"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(0) "" ["right"]=> string(0) "" ["bottom"]=> string(0) "" ["left"]=> string(0) "" ["isLinked"]=> bool(true) } ["style_container_background_background"]=> string(0) "" ["style_container_background_color"]=> NULL ["style_container_background_color_stop"]=> NULL ["style_container_background_color_b"]=> NULL ["style_container_background_color_b_stop"]=> NULL ["style_container_background_gradient_type"]=> NULL ["style_container_background_gradient_angle"]=> NULL ["style_container_background_gradient_position"]=> NULL ["style_container_background_image"]=> NULL ["style_container_background_position"]=> NULL ["style_container_background_xpos"]=> NULL ["style_container_background_ypos"]=> NULL ["style_container_background_attachment"]=> NULL ["style_container_background_repeat"]=> NULL ["style_container_background_size"]=> NULL ["style_container_background_bg_width"]=> NULL ["style_container_background_video_link"]=> NULL ["style_container_background_video_start"]=> NULL ["style_container_background_video_end"]=> NULL ["style_container_background_play_once"]=> NULL ["style_container_background_play_on_mobile"]=> NULL ["style_container_background_privacy_mode"]=> NULL ["style_container_background_video_fallback"]=> NULL ["style_container_background_slideshow_gallery"]=> NULL ["style_container_background_slideshow_loop"]=> NULL ["style_container_background_slideshow_slide_duration"]=> NULL ["style_container_background_slideshow_slide_transition"]=> NULL ["style_container_background_slideshow_transition_duration"]=> NULL ["style_container_background_slideshow_background_size"]=> NULL ["style_container_background_slideshow_background_position"]=> NULL ["style_container_background_slideshow_lazyload"]=> NULL ["style_container_background_slideshow_ken_burns"]=> NULL ["style_container_background_slideshow_ken_burns_zoom_direction"]=> NULL ["style_container_border_border"]=> string(0) "" ["style_container_border_width"]=> NULL ["style_container_border_color"]=> NULL ["style_normal_typography_typography"]=> string(0) "" ["style_normal_typography_font_family"]=> NULL ["style_normal_typography_font_size"]=> NULL ["style_normal_typography_font_weight"]=> NULL ["style_normal_typography_text_transform"]=> NULL ["style_normal_typography_font_style"]=> NULL ["style_normal_typography_text_decoration"]=> NULL ["style_normal_typography_line_height"]=> NULL ["style_normal_typography_letter_spacing"]=> NULL ["style_normal_typography_word_spacing"]=> NULL ["style_normal_border_radius"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(0) "" ["right"]=> string(0) "" ["bottom"]=> string(0) "" ["left"]=> string(0) "" ["isLinked"]=> bool(true) } ["style_normal_background_background"]=> string(0) "" ["style_normal_background_color"]=> NULL ["style_normal_background_color_stop"]=> NULL ["style_normal_background_color_b"]=> NULL ["style_normal_background_color_b_stop"]=> NULL ["style_normal_background_gradient_type"]=> NULL ["style_normal_background_gradient_angle"]=> NULL ["style_normal_background_gradient_position"]=> NULL ["style_normal_background_image"]=> NULL ["style_normal_background_position"]=> NULL ["style_normal_background_xpos"]=> NULL ["style_normal_background_ypos"]=> NULL ["style_normal_background_attachment"]=> NULL ["style_normal_background_repeat"]=> NULL ["style_normal_background_size"]=> NULL ["style_normal_background_bg_width"]=> NULL ["style_normal_background_video_link"]=> NULL ["style_normal_background_video_start"]=> NULL ["style_normal_background_video_end"]=> NULL ["style_normal_background_play_once"]=> NULL ["style_normal_background_play_on_mobile"]=> NULL ["style_normal_background_privacy_mode"]=> NULL ["style_normal_background_video_fallback"]=> NULL ["style_normal_background_slideshow_gallery"]=> NULL ["style_normal_background_slideshow_loop"]=> NULL ["style_normal_background_slideshow_slide_duration"]=> NULL ["style_normal_background_slideshow_slide_transition"]=> NULL ["style_normal_background_slideshow_transition_duration"]=> NULL ["style_normal_background_slideshow_background_size"]=> NULL ["style_normal_background_slideshow_background_position"]=> NULL ["style_normal_background_slideshow_lazyload"]=> NULL ["style_normal_background_slideshow_ken_burns"]=> NULL ["style_normal_background_slideshow_ken_burns_zoom_direction"]=> NULL ["style_hover_color"]=> string(0) "" ["style_hover_background_background"]=> string(0) "" ["style_hover_background_color"]=> NULL ["style_hover_background_color_stop"]=> NULL ["style_hover_background_color_b"]=> NULL ["style_hover_background_color_b_stop"]=> NULL ["style_hover_background_gradient_type"]=> NULL ["style_hover_background_gradient_angle"]=> NULL ["style_hover_background_gradient_position"]=> NULL ["style_hover_background_image"]=> NULL ["style_hover_background_position"]=> NULL ["style_hover_background_xpos"]=> NULL ["style_hover_background_ypos"]=> NULL ["style_hover_background_attachment"]=> NULL ["style_hover_background_repeat"]=> NULL ["style_hover_background_size"]=> NULL ["style_hover_background_bg_width"]=> NULL ["style_hover_background_video_link"]=> NULL ["style_hover_background_video_start"]=> NULL ["style_hover_background_video_end"]=> NULL ["style_hover_background_play_once"]=> NULL ["style_hover_background_play_on_mobile"]=> NULL ["style_hover_background_privacy_mode"]=> NULL ["style_hover_background_video_fallback"]=> NULL ["style_hover_background_slideshow_gallery"]=> NULL ["style_hover_background_slideshow_loop"]=> NULL ["style_hover_background_slideshow_slide_duration"]=> NULL ["style_hover_background_slideshow_slide_transition"]=> NULL ["style_hover_background_slideshow_transition_duration"]=> NULL ["style_hover_background_slideshow_background_size"]=> NULL ["style_hover_background_slideshow_background_position"]=> NULL ["style_hover_background_slideshow_lazyload"]=> NULL ["style_hover_background_slideshow_ken_burns"]=> NULL ["style_hover_background_slideshow_ken_burns_zoom_direction"]=> NULL ["style_hover_border_color"]=> string(0) "" ["style_active_color"]=> string(0) "" ["style_active_background_background"]=> string(0) "" ["style_active_background_color"]=> NULL ["style_active_background_color_stop"]=> NULL ["style_active_background_color_b"]=> NULL ["style_active_background_color_b_stop"]=> NULL ["style_active_background_gradient_type"]=> NULL ["style_active_background_gradient_angle"]=> NULL ["style_active_background_gradient_position"]=> NULL ["style_active_background_image"]=> NULL ["style_active_background_position"]=> NULL ["style_active_background_xpos"]=> NULL ["style_active_background_ypos"]=> NULL ["style_active_background_attachment"]=> NULL ["style_active_background_repeat"]=> NULL ["style_active_background_size"]=> NULL ["style_active_background_bg_width"]=> NULL ["style_active_background_video_link"]=> NULL ["style_active_background_video_start"]=> NULL ["style_active_background_video_end"]=> NULL ["style_active_background_play_once"]=> NULL ["style_active_background_play_on_mobile"]=> NULL ["style_active_background_privacy_mode"]=> NULL ["style_active_background_video_fallback"]=> NULL ["style_active_background_slideshow_gallery"]=> NULL ["style_active_background_slideshow_loop"]=> NULL ["style_active_background_slideshow_slide_duration"]=> NULL ["style_active_background_slideshow_slide_transition"]=> NULL ["style_active_background_slideshow_transition_duration"]=> NULL ["style_active_background_slideshow_background_size"]=> NULL ["style_active_background_slideshow_background_position"]=> NULL ["style_active_background_slideshow_lazyload"]=> NULL ["style_active_background_slideshow_ken_burns"]=> NULL ["style_active_background_slideshow_ken_burns_zoom_direction"]=> NULL ["style_active_border_color"]=> string(0) "" ["style_tab_icon_size"]=> array(3) { ["unit"]=> string(2) "px" ["size"]=> int(16) ["sizes"]=> array(0) { } } ["style_tab_icon_spacing"]=> array(3) { ["unit"]=> string(2) "px" ["size"]=> int(0) ["sizes"]=> array(0) { } } ["_title"]=> string(0) "" ["_margin"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(0) "" ["right"]=> string(0) "" ["bottom"]=> string(0) "" ["left"]=> string(0) "" ["isLinked"]=> bool(true) } ["_padding"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(0) "" ["right"]=> string(0) "" ["bottom"]=> string(0) "" ["left"]=> string(0) "" ["isLinked"]=> bool(true) } ["_element_width"]=> string(0) "" ["_element_width_tablet"]=> string(0) "" ["_element_width_mobile"]=> string(0) "" ["_element_custom_width"]=> NULL ["_element_vertical_align"]=> NULL ["_position"]=> string(0) "" ["_offset_orientation_h"]=> NULL ["_offset_x"]=> NULL ["_offset_x_end"]=> NULL ["_offset_orientation_v"]=> NULL ["_offset_y"]=> NULL ["_offset_y_end"]=> NULL ["_z_index"]=> string(0) "" ["_element_id"]=> string(0) "" ["_css_classes"]=> string(0) "" ["pp_display_conditions_enable"]=> string(0) "" ["pp_display_conditions_output"]=> NULL ["pp_display_conditions_relation"]=> NULL ["pp_wrapper_link_enable"]=> string(0) "" ["pp_wrapper_link"]=> NULL ["pp_custom_cursor_enable"]=> string(0) "" ["pp_custom_cursor_target"]=> NULL ["pp_custom_cursor_css_selector"]=> NULL ["pp_custom_cursor_type"]=> NULL ["pp_custom_cursor_icon"]=> NULL ["pp_custom_cursor_text"]=> NULL ["pp_custom_cursor_text_typography_typography"]=> NULL ["pp_custom_cursor_text_typography_font_family"]=> NULL ["pp_custom_cursor_text_typography_font_size"]=> NULL ["pp_custom_cursor_text_typography_font_weight"]=> NULL ["pp_custom_cursor_text_typography_text_transform"]=> NULL ["pp_custom_cursor_text_typography_font_style"]=> NULL ["pp_custom_cursor_text_typography_text_decoration"]=> NULL ["pp_custom_cursor_text_typography_line_height"]=> NULL ["pp_custom_cursor_text_typography_letter_spacing"]=> NULL ["pp_custom_cursor_text_typography_word_spacing"]=> NULL ["pp_custom_cursor_text_color"]=> NULL ["pp_custom_cursor_text_bg_background"]=> NULL ["pp_custom_cursor_text_bg_color"]=> NULL ["pp_custom_cursor_text_bg_color_stop"]=> NULL ["pp_custom_cursor_text_bg_color_b"]=> NULL ["pp_custom_cursor_text_bg_color_b_stop"]=> NULL ["pp_custom_cursor_text_bg_gradient_type"]=> NULL ["pp_custom_cursor_text_bg_gradient_angle"]=> NULL ["pp_custom_cursor_text_bg_gradient_position"]=> NULL ["pp_custom_cursor_text_bg_position"]=> NULL ["pp_custom_cursor_text_bg_xpos"]=> NULL ["pp_custom_cursor_text_bg_ypos"]=> NULL ["pp_custom_cursor_text_bg_attachment"]=> NULL ["pp_custom_cursor_text_bg_repeat"]=> NULL ["pp_custom_cursor_text_bg_size"]=> NULL ["pp_custom_cursor_text_bg_bg_width"]=> NULL ["pp_custom_cursor_text_bg_video_link"]=> NULL ["pp_custom_cursor_text_bg_video_start"]=> NULL ["pp_custom_cursor_text_bg_video_end"]=> NULL ["pp_custom_cursor_text_bg_play_once"]=> NULL ["pp_custom_cursor_text_bg_play_on_mobile"]=> NULL ["pp_custom_cursor_text_bg_privacy_mode"]=> NULL ["pp_custom_cursor_text_bg_video_fallback"]=> NULL ["pp_custom_cursor_text_bg_slideshow_gallery"]=> NULL ["pp_custom_cursor_text_bg_slideshow_loop"]=> NULL ["pp_custom_cursor_text_bg_slideshow_slide_duration"]=> NULL ["pp_custom_cursor_text_bg_slideshow_slide_transition"]=> NULL ["pp_custom_cursor_text_bg_slideshow_transition_duration"]=> NULL ["pp_custom_cursor_text_bg_slideshow_background_size"]=> NULL ["pp_custom_cursor_text_bg_slideshow_background_position"]=> NULL ["pp_custom_cursor_text_bg_slideshow_lazyload"]=> NULL ["pp_custom_cursor_text_bg_slideshow_ken_burns"]=> NULL ["pp_custom_cursor_text_bg_slideshow_ken_burns_zoom_direction"]=> NULL ["pp_custom_cursor_text_border_border"]=> NULL ["pp_custom_cursor_text_border_width"]=> NULL ["pp_custom_cursor_text_border_color"]=> NULL ["pp_custom_cursor_text_border_radius"]=> NULL ["pp_custom_cursor_text_padding"]=> NULL ["pp_elements_tooltip_enable"]=> string(0) "" ["pp_elements_tooltip_target"]=> NULL ["pp_elements_tooltip_selector"]=> NULL ["pp_elements_tooltip_trigger"]=> NULL ["pp_elements_tooltip_position"]=> NULL ["pp_elements_tooltip_arrow"]=> NULL ["pp_elements_tooltip_animation"]=> NULL ["pp_elements_tooltip_distance"]=> NULL ["pp_elements_tooltip_zindex"]=> NULL ["pp_elements_tooltip_bg_color"]=> NULL ["pp_elements_tooltip_color"]=> NULL ["pp_elements_tooltip_typography_typography"]=> NULL ["pp_elements_tooltip_typography_font_family"]=> NULL ["pp_elements_tooltip_typography_font_size"]=> NULL ["pp_elements_tooltip_typography_font_weight"]=> NULL ["pp_elements_tooltip_typography_text_transform"]=> NULL ["pp_elements_tooltip_typography_font_style"]=> NULL ["pp_elements_tooltip_typography_text_decoration"]=> NULL ["pp_elements_tooltip_typography_line_height"]=> NULL ["pp_elements_tooltip_typography_letter_spacing"]=> NULL ["pp_elements_tooltip_typography_word_spacing"]=> NULL ["pp_elements_tooltip_box_shadow_box_shadow_type"]=> NULL ["pp_elements_tooltip_box_shadow_box_shadow"]=> NULL ["pp_elements_tooltip_box_shadow_box_shadow_position"]=> NULL ["pp_elements_tooltip_border_border"]=> NULL ["pp_elements_tooltip_border_width"]=> NULL ["pp_elements_tooltip_border_color"]=> NULL ["pp_elements_tooltip_border_radius"]=> NULL ["pp_elements_tooltip_padding"]=> NULL ["pp_elements_tooltip_width"]=> NULL ["motion_fx_motion_fx_scrolling"]=> string(0) "" ["motion_fx_translateY_effect"]=> NULL ["motion_fx_translateY_direction"]=> NULL ["motion_fx_translateY_speed"]=> NULL ["motion_fx_translateY_affectedRange"]=> NULL ["motion_fx_translateX_effect"]=> NULL ["motion_fx_translateX_direction"]=> NULL ["motion_fx_translateX_speed"]=> NULL ["motion_fx_translateX_affectedRange"]=> NULL ["motion_fx_opacity_effect"]=> NULL ["motion_fx_opacity_direction"]=> NULL ["motion_fx_opacity_level"]=> NULL ["motion_fx_opacity_range"]=> NULL ["motion_fx_blur_effect"]=> NULL ["motion_fx_blur_direction"]=> NULL ["motion_fx_blur_level"]=> NULL ["motion_fx_blur_range"]=> NULL ["motion_fx_rotateZ_effect"]=> NULL ["motion_fx_rotateZ_direction"]=> NULL ["motion_fx_rotateZ_speed"]=> NULL ["motion_fx_rotateZ_affectedRange"]=> NULL ["motion_fx_scale_effect"]=> NULL ["motion_fx_scale_direction"]=> NULL ["motion_fx_scale_speed"]=> NULL ["motion_fx_scale_range"]=> NULL ["motion_fx_transform_origin_x"]=> NULL ["motion_fx_transform_origin_y"]=> NULL ["motion_fx_devices"]=> NULL ["motion_fx_range"]=> NULL ["motion_fx_motion_fx_mouse"]=> string(0) "" ["motion_fx_mouseTrack_effect"]=> NULL ["motion_fx_mouseTrack_direction"]=> NULL ["motion_fx_mouseTrack_speed"]=> NULL ["motion_fx_tilt_effect"]=> NULL ["motion_fx_tilt_direction"]=> NULL ["motion_fx_tilt_speed"]=> NULL ["sticky"]=> string(0) "" ["sticky_on"]=> NULL ["sticky_offset"]=> NULL ["sticky_offset_tablet"]=> NULL ["sticky_offset_mobile"]=> NULL ["sticky_effects_offset"]=> NULL ["sticky_effects_offset_tablet"]=> NULL ["sticky_effects_offset_mobile"]=> NULL ["sticky_parent"]=> NULL ["_animation"]=> string(0) "" ["_animation_tablet"]=> string(0) "" ["_animation_mobile"]=> string(0) "" ["animation_duration"]=> NULL ["_animation_delay"]=> NULL ["_transform_rotate_popover"]=> string(0) "" ["_transform_rotateZ_effect"]=> NULL ["_transform_rotateZ_effect_tablet"]=> NULL ["_transform_rotateZ_effect_mobile"]=> NULL ["_transform_rotate_3d"]=> NULL ["_transform_rotateX_effect"]=> NULL ["_transform_rotateX_effect_tablet"]=> NULL ["_transform_rotateX_effect_mobile"]=> NULL ["_transform_rotateY_effect"]=> NULL ["_transform_rotateY_effect_tablet"]=> NULL ["_transform_rotateY_effect_mobile"]=> NULL ["_transform_perspective_effect"]=> NULL ["_transform_perspective_effect_tablet"]=> NULL ["_transform_perspective_effect_mobile"]=> NULL ["_transform_translate_popover"]=> string(0) "" ["_transform_translateX_effect"]=> NULL ["_transform_translateX_effect_tablet"]=> NULL ["_transform_translateX_effect_mobile"]=> NULL ["_transform_translateY_effect"]=> NULL ["_transform_translateY_effect_tablet"]=> NULL ["_transform_translateY_effect_mobile"]=> NULL ["_transform_scale_popover"]=> string(0) "" ["_transform_keep_proportions"]=> string(3) "yes" ["_transform_scale_effect"]=> NULL ["_transform_scale_effect_tablet"]=> NULL ["_transform_scale_effect_mobile"]=> NULL ["_transform_scaleX_effect"]=> NULL ["_transform_scaleX_effect_tablet"]=> NULL ["_transform_scaleX_effect_mobile"]=> NULL ["_transform_scaleY_effect"]=> NULL ["_transform_scaleY_effect_tablet"]=> NULL ["_transform_scaleY_effect_mobile"]=> NULL ["_transform_skew_popover"]=> string(0) "" ["_transform_skewX_effect"]=> NULL ["_transform_skewX_effect_tablet"]=> NULL ["_transform_skewX_effect_mobile"]=> NULL ["_transform_skewY_effect"]=> NULL ["_transform_skewY_effect_tablet"]=> NULL ["_transform_skewY_effect_mobile"]=> NULL ["_transform_flipX_effect"]=> string(0) "" ["_transform_flipY_effect"]=> string(0) "" ["_transform_rotate_popover_hover"]=> string(0) "" ["_transform_rotateZ_effect_hover"]=> NULL ["_transform_rotateZ_effect_hover_tablet"]=> NULL ["_transform_rotateZ_effect_hover_mobile"]=> NULL ["_transform_rotate_3d_hover"]=> NULL ["_transform_rotateX_effect_hover"]=> NULL ["_transform_rotateX_effect_hover_tablet"]=> NULL ["_transform_rotateX_effect_hover_mobile"]=> NULL ["_transform_rotateY_effect_hover"]=> NULL ["_transform_rotateY_effect_hover_tablet"]=> NULL ["_transform_rotateY_effect_hover_mobile"]=> NULL ["_transform_perspective_effect_hover"]=> NULL ["_transform_perspective_effect_hover_tablet"]=> NULL ["_transform_perspective_effect_hover_mobile"]=> NULL ["_transform_translate_popover_hover"]=> string(0) "" ["_transform_translateX_effect_hover"]=> NULL ["_transform_translateX_effect_hover_tablet"]=> NULL ["_transform_translateX_effect_hover_mobile"]=> NULL ["_transform_translateY_effect_hover"]=> NULL ["_transform_translateY_effect_hover_tablet"]=> NULL ["_transform_translateY_effect_hover_mobile"]=> NULL ["_transform_scale_popover_hover"]=> string(0) "" ["_transform_keep_proportions_hover"]=> string(3) "yes" ["_transform_scale_effect_hover"]=> NULL ["_transform_scale_effect_hover_tablet"]=> NULL ["_transform_scale_effect_hover_mobile"]=> NULL ["_transform_scaleX_effect_hover"]=> NULL ["_transform_scaleX_effect_hover_tablet"]=> NULL ["_transform_scaleX_effect_hover_mobile"]=> NULL ["_transform_scaleY_effect_hover"]=> NULL ["_transform_scaleY_effect_hover_tablet"]=> NULL ["_transform_scaleY_effect_hover_mobile"]=> NULL ["_transform_skew_popover_hover"]=> string(0) "" ["_transform_skewX_effect_hover"]=> NULL ["_transform_skewX_effect_hover_tablet"]=> NULL ["_transform_skewX_effect_hover_mobile"]=> NULL ["_transform_skewY_effect_hover"]=> NULL ["_transform_skewY_effect_hover_tablet"]=> NULL ["_transform_skewY_effect_hover_mobile"]=> NULL ["_transform_flipX_effect_hover"]=> string(0) "" ["_transform_flipY_effect_hover"]=> string(0) "" ["_transform_transition_hover"]=> array(3) { ["unit"]=> string(2) "px" ["size"]=> string(0) "" ["sizes"]=> array(0) { } } ["motion_fx_transform_x_anchor_point"]=> NULL ["motion_fx_transform_y_anchor_point"]=> NULL ["_background_background"]=> string(0) "" ["_background_color"]=> NULL ["_background_color_stop"]=> NULL ["_background_color_b"]=> NULL ["_background_color_b_stop"]=> NULL ["_background_gradient_type"]=> NULL ["_background_gradient_angle"]=> NULL ["_background_gradient_position"]=> NULL ["_background_image"]=> NULL ["_background_image_tablet"]=> NULL ["_background_image_mobile"]=> NULL ["_background_position"]=> NULL ["_background_xpos"]=> NULL ["_background_ypos"]=> NULL ["_background_attachment"]=> NULL ["_background_repeat"]=> NULL ["_background_size"]=> NULL ["_background_bg_width"]=> NULL ["_background_video_link"]=> NULL ["_background_video_start"]=> NULL ["_background_video_end"]=> NULL ["_background_play_once"]=> NULL ["_background_play_on_mobile"]=> NULL ["_background_privacy_mode"]=> NULL ["_background_video_fallback"]=> NULL ["_background_slideshow_gallery"]=> NULL ["_background_slideshow_loop"]=> NULL ["_background_slideshow_slide_duration"]=> NULL ["_background_slideshow_slide_transition"]=> NULL ["_background_slideshow_transition_duration"]=> NULL ["_background_slideshow_background_size"]=> NULL ["_background_slideshow_background_position"]=> NULL ["_background_slideshow_lazyload"]=> NULL ["_background_slideshow_ken_burns"]=> NULL ["_background_slideshow_ken_burns_zoom_direction"]=> NULL ["_background_hover_background"]=> string(0) "" ["_background_hover_color"]=> NULL ["_background_hover_color_stop"]=> NULL ["_background_hover_color_b"]=> NULL ["_background_hover_color_b_stop"]=> NULL ["_background_hover_gradient_type"]=> NULL ["_background_hover_gradient_angle"]=> NULL ["_background_hover_gradient_position"]=> NULL ["_background_hover_image"]=> NULL ["_background_hover_image_tablet"]=> NULL ["_background_hover_image_mobile"]=> NULL ["_background_hover_position"]=> NULL ["_background_hover_xpos"]=> NULL ["_background_hover_ypos"]=> NULL ["_background_hover_attachment"]=> NULL ["_background_hover_repeat"]=> NULL ["_background_hover_size"]=> NULL ["_background_hover_bg_width"]=> NULL ["_background_hover_video_link"]=> NULL ["_background_hover_video_start"]=> NULL ["_background_hover_video_end"]=> NULL ["_background_hover_play_once"]=> NULL ["_background_hover_play_on_mobile"]=> NULL ["_background_hover_privacy_mode"]=> NULL ["_background_hover_video_fallback"]=> NULL ["_background_hover_slideshow_gallery"]=> NULL ["_background_hover_slideshow_loop"]=> NULL ["_background_hover_slideshow_slide_duration"]=> NULL ["_background_hover_slideshow_slide_transition"]=> NULL ["_background_hover_slideshow_transition_duration"]=> NULL ["_background_hover_slideshow_background_size"]=> NULL ["_background_hover_slideshow_background_position"]=> NULL ["_background_hover_slideshow_lazyload"]=> NULL ["_background_hover_slideshow_ken_burns"]=> NULL ["_background_hover_slideshow_ken_burns_zoom_direction"]=> NULL ["_background_hover_transition"]=> array(3) { ["unit"]=> string(2) "px" ["size"]=> string(0) "" ["sizes"]=> array(0) { } } ["_border_border"]=> string(0) "" ["_border_width"]=> NULL ["_border_color"]=> NULL ["_border_radius"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(0) "" ["right"]=> string(0) "" ["bottom"]=> string(0) "" ["left"]=> string(0) "" ["isLinked"]=> bool(true) } ["_box_shadow_box_shadow_type"]=> string(0) "" ["_box_shadow_box_shadow"]=> NULL ["_box_shadow_box_shadow_position"]=> NULL ["_border_hover_border"]=> string(0) "" ["_border_hover_width"]=> NULL ["_border_hover_color"]=> NULL ["_border_radius_hover"]=> array(6) { ["unit"]=> string(2) "px" ["top"]=> string(0) "" ["right"]=> string(0) "" ["bottom"]=> string(0) "" ["left"]=> string(0) "" ["isLinked"]=> bool(true) } ["_box_shadow_hover_box_shadow_type"]=> string(0) "" ["_box_shadow_hover_box_shadow"]=> NULL ["_box_shadow_hover_box_shadow_position"]=> NULL ["_border_hover_transition"]=> array(3) { ["unit"]=> string(2) "px" ["size"]=> string(0) "" ["sizes"]=> array(0) { } } ["_mask_switch"]=> string(0) "" ["_mask_shape"]=> NULL ["_mask_image"]=> NULL ["_mask_notice"]=> NULL ["_mask_size"]=> NULL ["_mask_size_scale"]=> NULL ["_mask_position"]=> NULL ["_mask_position_x"]=> NULL ["_mask_position_y"]=> NULL ["_mask_repeat"]=> NULL ["hide_desktop"]=> string(0) "" ["hide_tablet"]=> string(0) "" ["hide_mobile"]=> string(0) "" ["_attributes"]=> string(0) "" ["custom_css"]=> string(0) "" }

Aluminum
Copper
Brass
Steel
Stainless Steel

Aluminum

Aluminum with its lightweight yet robust nature, offers enhanced durability without excess weight. Its superior malleability allows precise shaping, ideal for intricate designs.

AL5052
AL5083
AL6061
AL6063

More Details>>

Copper

Copper’s advantages are clear: unparalleled electrical conductivity, thermal efficiency, and natural resistance to corrosion, ensuring longevity and performance in fabrications.

CU1020
CU1100
CU2100
CU2200
CU2300
CU2400
CU2600

More Details>>

Brass

Opt for brass to ensure precise machining, a distinct appearance, and efficient heat conductivity, providing advantages for both practical and decorative applications.

C27400

C28000

More Details>>

Steel

With its robustness, versatility, and recyclability, steel is an excellent material choice, ensuring long-lasting performance and environmental sustainability.

Cold Rolled Steel Plate (SPCC)
Hot Rolled Steel Plate (SPHC)
Electrolytic Plate (SECC)
Galvanized Plate (SGCC)

More Details>>

Stainless Steel

Renowned for its durability and resistance to staining, stainless steel ensures longevity and maintains its appearance, even in harsh environments.

301

303

304

316

420

430

More Details>>

Sheet Metal Fabrication Surface Finishing

Select from our various sheet metal finishes to enhance corrosion resistance, durability, and visual appeal. For finishes not listed on our quote page, simply select ‘Other’ and specify your requirements for a customized solution.

Name	Materials	Color	Texture	Thickness	Link
Anodizing	Aluminum	Clear, black, grey, red, blue, gold.	Smooth, matte finish.	A thin layer: 5-20 µm Hard anodic oxide film: 60-200 µm	Learn More>>
Bead Blasting	Aluminum, Brass, Stainless Steel, Steel	None	Matte	0.3mm-6mm	Learn More>>
Powder Coating	Aluminum, Brass, Stainless Steel, Steel	Black, any RAL code or Pantone number	Gloss or semi-gloss	5052 Aluminum 0.063″-0.500” 6061 Aluminum 0.063″-0.500” 7075 Aluminum 0.125”-0.250″ Mild Steel 0.048″-0.500” 4130 Chromoly Steel 0.050″-0.250” Stainless Steel 0.048″-0.500”	Learn More>>
Electroplating	Aluminum, Brass, Stainless Steel, Steel	Varies	Smooth, glossy finish	30-500 µin	Learn More>>
Polishing	Aluminum, Brass, Stainless Steel, Steel	N/A	Glossy	N/A	Learn More>>
Brushing	Aluminum, Brass, Stainless Steel, Steel	Varies	Satin	N/A	Learn More>>
Silkscreen Printing	Aluminum, Brass, Stainless Steel, Steel	Varies	N/A	< 1 µm	/
Passivation	Stainless Steel	None	Unchanged	5μm – 25μm	/

Ultimate Guide to Sheet Metal Fabrication

To help you make the most of sheet metal fabrication, we put together this comprehensive guide to the fundamentals of this technique that could help you decide if it is the best option for your project and create perfect metal parts.

Download it

RapidDirect Sheet Metal Processes

Check out the specific advantages of each sheet metal techniques and find the perfect match when you order custom metal fabrication parts.

Process	Techniques	Precision	Applications	Material Thickness (MT)	Lead Time
Cutting	Laser cutting, Plasma cutting	+/- 0.1mm	Stock material cutting Cutting of external shapes Secondary cutting Cutting lines Cutting irregular holes	6 mm (¼ inch) or less	1-2 days
Bending	Bending	Single bend: +/- 0.1mm Double bend: +/- 0.2mm More than two bends: +/- 0.3mm	Forming, pressing lines, imprinting characters, riveting of electrostatic guide rails, pressing grounding symbols, hole punching, pressing flat, pressing triangular reinforcements, and more.	The smallest bend radius should be at least equal to the sheet thickness.	1-2 days
Welding	Tig Welding, MIG welding, MAG welding, CO2 welding	+/- 0.2mm	For aircraft fuselages and engine components. In car bodies, exhaust systems, and chassis. In creating components for power generation and distribution systems.	As low as 0.6 mm	1-2 days

General Tolerances for Sheet Metal Fabrication

Our sheet metal shops follow ISO 13485 tolerances to deliver consistent quality. For tolerances beyond these standards, detail your needs on the design schematics or reach out to our engineers.

Dimension Detail	Metric Units	Imperial Units
Edge to edge, single surface	+/- 0.127 mm	+/- 0.005 in.
Edge to hole, single surface	+/- 0.127 mm	+/- 0.005 in.
Hole to hole, single surface	+/- 0.127 mm	+/- 0.005 in.
Bend to edge / hole, single surface	+/- 0.254 mm	+/- 0.010 in.
Edge to feature, multiple surface	+/- 0.762 mm	+/- 0.030 in.
Over formed part, multiple surface	+/- 0.762 mm	+/- 0.030 in.
Bend angle	+/- 1°

By default, sharp edges will be broken and deburred. For any critical edges that must be left sharp, please note and specify them in your drawing.

How RapidDirect Online Custom Sheet Metal Fabrication Works?

We connect you with domestic sheet metal supplier, from initial prototypes through to finished assemblies. After finalizing specifications, our skilled sheet metal fabricators convert your CAD designs into precise machine code. They expertly stretch, cut, and bend the thin metal sheets to create the desired shape, thickness, and envisioned use. We adhere to strict quality standards throughout the process, ensuring that welding, riveting, and fastening all converge to produce a final end-use product that meet your unique requirements.

Our Sheet Metal Fabrication for Various Applications

With custom sheet metal, RapidDirect supports diverse industry requirements.

Automotive

Learn More

Aerospace

Learn More

Consumer Goods

Learn More

Medical Devices

Learn More

Robotics

Learn More

Why Choose RapidDirect for Online Sheet Metal Fabrication Service

Sheet Metal Fabrication Overview

What's Sheet Metal Fabrication?

Sheet metal fabrication, a key process in manufacturing, involves shaping thin metal sheets into metal components. Highly valued for precision and durability, this technique produces essential items such as enclosures, brackets, and chassis. Ideal for diverse industries, it ensures top-quality, reliable end-use products. Emphasizing its role in advanced engineering solutions, RapidDirect industrial sheet metal services excel in transforming metal into indispensable, high-performance parts.

What Are the Advantages of Sheet Metal Fabrication?

Sheet metal fabrication is a perfect process for both prototype and large-scale production of metal components.
– Advanced technologies allow for high-precision cutting and forming, ensuring consistent quality.
– Metal components are robust and long-lasting, suitable for demanding environments.
– Efficient use of materials and the ability to scale production up or down makes it a cost-effective solution.
– Various finishing techniques, such as powder coating, provide aesthetic flexibility and additional protection.

What Are Sheet Metal Applications?

Sheet metal’s adaptability shines in various applications, serving both high-volume and unique, low-volume needs. Commonly fabricated metal parts include:

– Electrical enclosures
– Computer electronics parts
– Sturdy chassis
– Precise brackets
– Durable cabinets

Sheet Metal FAQs

1. What services does RapidDirect provide in sheet metal fabrication?

RapidDirect offers a comprehensive range of services including cutting, bending, punching, welding, and assembling. Our state-of-the-art machinery ensures precision and high-quality finishes for all projects.

2. What are the tolerances for fabricated parts?

Sheet metal fabrication tolerances refer to the acceptable deviations for features of sheet metal parts required for accurate and consistent installation and integration.

For sheet metal parts, ISO 2768-mk is usually used to ensure proper control of the elements of geometry and size. The following will show you 7 tolerance standards range of linear and angular dimensions, flatness & straightness, cylindricity, and circularity.

3. What’s K factor in sheet metal?

K factor is the sheet metal process is the ratio of neutral axis to material thickness. This value changes with respect to the various physical properties and thickness of materials used.

4. How much does sheet metal fabrication cost?

Every aspect of a sheet metal fabrication project comes with an associated cost — the design, possible prototype, finishing processes, and others. Asides from the process itself, materials also cost money. To learn some tips for reducing custom sheet metal fabrication costs, you can learn from this article.

5. Is there a minimum order quantity for fabrication services?

RapidDirect accommodates both small and large production runs, from single prototypes to mass production, with no strict minimum order quantity.

CNC Machining

Injection Molding

Sheet Metal Fabrication

More

Solutions

CNC Machining for Aerospace

CNC Machining eBook

Contact Us

Online Quotation Platform v3.0

Custom Online Sheet Metal Fabrication Services

Our Custom Sheet Metal Fabrication Services

Sheet Metal Parts Made by RapidDirect

What to Get From Online Sheet Metal Services

Bulk Pricing

Online Annotation

All-in-One Project Management

Team Collaboration

Custom Sheet Metal Fabrication Solutions

Rapid Prototyping

Low-Volume Production

On-Demand Production

Sheet Metal Fabrication Materials

Aluminum

Copper

Brass

Steel

Stainless Steel

Sheet Metal Fabrication Surface Finishing

RapidDirect Sheet Metal Processes

General Tolerances for Sheet Metal Fabrication

How RapidDirect Online Custom Sheet Metal Fabrication Works?

Our Sheet Metal Fabrication for Various Applications

Automotive

Aerospace

Consumer Goods

Medical Devices

Robotics

Why Choose RapidDirect for Online Sheet Metal Fabrication Service

Fast Online Quotation

Assured High Quality

Fast Turnaround

Sheet Metal Engineering Support

Sheet Metal Fabrication Overview

What's Sheet Metal Fabrication?

What Are the Advantages of Sheet Metal Fabrication?

What Are Sheet Metal Applications?

Sheet Metal FAQs

Let's Start A New Project Today

Explore Related Sheet Metal Resources

Capabilities

Resources

About us

Subscribe to Newsletter