Aerospace

Provide efficient production and faster design to delivery.

Automotive

Produce precision parts that exceed industry standards.

Automation

Create and test products quickly to bring them to market.

Consumer Products

Bring new, affordable products to market faster.

Communication

Empower to innovate faster, maximizing performance.

Electronics

Innovation in enclosures for low-volume production.

Industrial Equipment

Deliver machinery that beats the competition.

New Energy

Speed up innovation and development.

Medical Devices

Build prototypes and products that adhere to medical safety.

Robotics

Improve efficiency with precise, fast, and constant part quality.

Semiconductor

Drive time-to-market through on-demand production.

CNC Machining for Aerospace

The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.

 

This article provides you with a complete guide to aerospace machining and its importance.

 

Blog

Gain valuable insights into manufacturing processes.

Knowledge Base

Whitepaper, design guide, materials, and finishing.

Case Studies

Learn successful stories to inspire your project.

eBooks

Improve manufacturing know-how with our eBooks collection.

Videos

Discover our library of educational videos.

Surface Finishes

Select from 30+ surface finishing options.

Materials

Choose from 50+ metals and plastics for your project.

CNC Machining eBook

If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining. 

 

Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.

About RapidDirect

Our vision, mission, development history, and dedicated team.

Testimonials

Real feedback on experiences and opinions of our services.

News

Company news, platform updates, holiday announcement.

Our Platform

Get instant quotes with our smart online platform.

Our Capabilities

Rapid prototyping, and on-demand production.

Quality Assurance

Deliver quality parts that meet requirements and exceed expectations.

Contact Us

Online Quotation Platform v3.0

Attention! We have exciting news to share with you. We have just launched the latest online platform, version 3.0! 

 

 

The updated platform boasts a fresh and intuitive design, along with enhanced functionality that streamlines and accelerates the quoting process, like a new manufacturing process, streamlined quoting summary page, and improved checkout page. 

Custom Online Sheet Metal Fabrication Services

Get a free quote for custom sheet metal prototypes and low-volume production parts. Precision quality with 3-day lead time.

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Our Custom Sheet Metal Fabrication Services

Choose RapidDirect online sheet metal fabrication services for producing custom sheet metal parts from both intricate, low-volume prototypes and extensive, high-volume runs. You can choose a broad selection of materials and fabrication processes. Our domestic sheet metal fabricators and a team of knowledgeable engineers ensure that each part is manufactured to exact specifications and quality standards.

Laser cutting is a technology that directs a high-power laser to cut sheet metals, offering precision, fast processing, and the ability to create intricate designs with smooth finishes and tight tolerances.

Plasma cutting is a process that cuts through electrically conductive materials using an accelerated jet of hot plasma. Ideal for thick materials, it offers high speed, low cost, and efficiency for large-scale industrial metal fabrication.

Bending is a versatile sheet metal fabrication process that creates V-shape, U-shape, and channel shapes in materials, providing high precision and repeatability with minimal setup cost. Perfect for complex geometries.

Sheet Metal Parts Made by RapidDirect

View custom flat and formed sheet metal prototypes and production parts, from durable brackets to complicate panels, all produced with precision for diverse industry needs.

What to Get From Online Sheet Metal Services

Visit our easy-to-use online quoting system. Access custom online sheet metal services from anywhere, submit designs, and place orders 24/7 without the need for physical visits to a manufacturing facility.

sheet metal bulk pricing
online annotation tool rapiddirect
order management(除CNC外其他页面用)
team collaboration rapiddirect

Bulk Pricing

Optimize your project’s budget by fine-tuning the details of your order. Alter the quantities, and select suitable materials and finishes to incorporate sheet metal fabricating prices into your cost planning, ensuring a custom-fit solution at a competitive price.

Online Annotation

Easily upload and refine your projects using our interactive annotation tools, ensuring your sheet metal designs are modified with precision. Our live chat feature provides instant access to expert engineers for guidance and clarity at every step.

All-in-One Project Management

Efficiently manage your sheet metal project with our all-in-one platform that merges quoting, ordering, real-time tracking, and streamlined communication, simplifying your workflow from start to finish.

Team Collaboration

Create a team within our platform to invite members, initiate new orders in shared files, and seamlessly share these for review or payment by finance personnel, synchronizing workflows and accelerating sheet metal processes.

Custom Sheet Metal Fabrication Solutions

RapidDirect delivers precise sheet metal prototyping and production, perfect for one-offs, small batch and high volume.

1Prototyping

Rapid Prototyping

Accelerate your path from concept to market with our rapid prototyping. Shave weeks off your development cycle and solve design hurdles, ensuring a faster product launch with rapid metal fabrication.

1On Roof Manufacturing

Low-Volume Production

Embrace cost savings with our low-volume production capabilities. Address the demand for high-mix, low-volume manufacturing, while maintaining the quality of precision-engineered metal components.

1Mass Production

On-Demand Production

Adapt quickly to changing market needs with our on-demand sheet metal production. Respond promptly to custom orders, ensuring seamless scalability and just-in-time delivery.

Sheet Metal Fabrication Materials

Our selection of sheet metal materials includes aluminum, brass, stainless steel, and copper, each enhancing the durability and aesthetics of your metal components.

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  • Aluminum
  • Copper
  • Brass
  • Steel
  • Stainless Steel
Sheet metal aluminum parts

Aluminum

Aluminum with its lightweight yet robust nature, offers enhanced durability without excess weight. Its superior malleability allows precise shaping, ideal for intricate designs.

AL5052
AL5083
AL6061
AL6063

copper material

Copper

Copper’s advantages are clear: unparalleled electrical conductivity, thermal efficiency, and natural resistance to corrosion, ensuring longevity and performance in fabrications.

CU1020
CU1100
CU2100
CU2200
CU2300
CU2400
CU2600

Copper

Brass

Opt for brass to ensure precise machining, a distinct appearance, and efficient heat conductivity, providing advantages for both practical and decorative applications.

C27400

C28000

Steel

Steel

With its robustness, versatility, and recyclability, steel is an excellent material choice, ensuring long-lasting performance and environmental sustainability.

Cold Rolled Steel Plate (SPCC)
Hot Rolled Steel Plate (SPHC)
Electrolytic Plate (SECC)
Galvanized Plate (SGCC)

Sheet metal Stainless steel

Stainless Steel

Renowned for its durability and resistance to staining, stainless steel ensures longevity and maintains its appearance, even in harsh environments.

301

303

304

316

420

430

Sheet Metal Fabrication Surface Finishing

Select from our various sheet metal finishes to enhance corrosion resistance, durability, and visual appeal. For finishes not listed on our quote page, simply select ‘Other’ and specify your requirements for a customized solution.

  Name Materials Color Texture Thickness Link
Anodizing Aluminum Clear, black, grey, red, blue, gold. Smooth, matte finish. A thin layer: 5-20 µm
Hard anodic oxide film: 60-200 µm
Learn More>>

Bead Blasting

Aluminum, Brass, Stainless Steel, Steel None Matte 0.3mm-6mm Learn More>>
Powder Coating Aluminum, Brass, Stainless Steel, Steel Black, any RAL code or Pantone number Gloss or semi-gloss 5052 Aluminum 0.063″-0.500”
6061 Aluminum 0.063″-0.500”
7075 Aluminum 0.125”-0.250″
Mild Steel 0.048″-0.500”
4130 Chromoly Steel 0.050″-0.250”
Stainless Steel 0.048″-0.500”
Electroplating Aluminum, Brass, Stainless Steel, Steel Varies Smooth, glossy finish 30-500 µin
Polishing

Aluminum, Brass, Stainless Steel, Steel

N/A

Glossy

N/A

Brushing

Aluminum, Brass, Stainless Steel, Steel Varies Satin N/A
Silkscreen Printing Aluminum, Brass, Stainless Steel, Steel Varies N/A < 1 µm

/

Passivation Stainless Steel None Unchanged 5μm – 25μm

/

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Ultimate Guide to Sheet Metal Fabrication
To help you make the most of sheet metal fabrication, we put together this comprehensive guide to the fundamentals of this technique that could help you decide if it is the best option for your project and create perfect metal parts.

RapidDirect Sheet Metal Processes

Check out the specific advantages of each sheet metal techniques and find the perfect match when you order custom metal fabrication parts.

Process Techniques Precision Applications Material Thickness (MT) Lead Time
Cutting  

Laser cutting, Plasma cutting

+/- 0.1mm Stock material cutting
Cutting of external shapes
Secondary cutting
Cutting lines
Cutting irregular holes
6 mm (¼ inch) or less 1-2 days
Bending Bending Single bend: +/- 0.1mm
Double bend: +/- 0.2mm
More than two bends: +/- 0.3mm
Forming, pressing lines, imprinting characters, riveting of electrostatic guide rails, pressing grounding symbols, hole punching, pressing flat, pressing triangular reinforcements, and more. The smallest bend radius should be at least equal to the sheet thickness. 1-2 days
Welding Tig Welding, MIG welding, MAG welding, CO2 welding +/- 0.2mm For aircraft fuselages and engine components. In car bodies, exhaust systems, and chassis. In creating components for power generation and distribution systems. As low as 0.6 mm 1-2 days

General Tolerances for Sheet Metal Fabrication

Our sheet metal shops follow ISO 13485 tolerances to deliver consistent quality. For tolerances beyond these standards, detail your needs on the design schematics or reach out to our engineers.

Dimension Detail Metric Units Imperial Units

Edge to edge, single surface

+/- 0.127 mm +/- 0.005 in.

Edge to hole, single surface

+/- 0.127 mm +/- 0.005 in.

Hole to hole, single surface

+/- 0.127 mm +/- 0.005 in.

Bend to edge / hole, single surface

+/- 0.254 mm +/- 0.010 in.

Edge to feature, multiple surface

+/- 0.762 mm +/- 0.030 in.

Over formed part, multiple surface

+/- 0.762 mm +/- 0.030 in.

Bend angle

+/- 1°

By default, sharp edges will be broken and deburred. For any critical edges that must be left sharp, please note and specify them in your drawing.

How RapidDirect Online Custom Sheet Metal Fabrication Works?

We connect you with domestic sheet metal supplier, from initial prototypes through to finished assemblies. After finalizing specifications, our skilled sheet metal fabricators convert your CAD designs into precise machine code. They expertly stretch, cut, and bend the thin metal sheets to create the desired shape, thickness, and envisioned use. We adhere to strict quality standards throughout the process, ensuring that welding, riveting, and fastening all converge to produce a final end-use product that meet your unique requirements.

Our Sheet Metal Fabrication for Various Applications

With custom sheet metal, RapidDirect supports diverse industry requirements.

Automotive

Aerospace

Consumer Goods

Medical Devices

Robotics

Why Choose RapidDirect for Online Sheet Metal Fabrication Service

1Fast Online Quote SheetMetal

Fast Online Quotation

Get fast, transparent pricing with our online quotation system, streamlining your decision-making process and accelerating project initiation for your sheet metal needs.

1Assurd Quality SheetMetal

Assured High Quality

We ensure your parts are flawless with ISO-certified quality, comprehensive reports, and rigorous inspections for dimensional accuracy and functionality, solving critical reliability concerns.

1On Roof Manufacturing 1

Fast Turnaround

We guarantee lead times as fast as 3 days, leveraging infinite capacity and flexible shipping options. Accelerate your sheet metal projects, ensuring timely delivery and a competitive edge.

1Support

Sheet Metal Engineering Support

Overcome complex design challenges with RapidDirect's engineering experts. Our expertise ensures precise, innovative solutions, reducing your workload and elevating product quality.

Sheet Metal Fabrication Overview

What's Sheet Metal Fabrication?

Sheet metal fabrication, a key process in manufacturing, involves shaping thin metal sheets into metal components. Highly valued for precision and durability, this technique produces essential items such as enclosures, brackets, and chassis. Ideal for diverse industries, it ensures top-quality, reliable end-use products. Emphasizing its role in advanced engineering solutions, RapidDirect industrial sheet metal services excel in transforming metal into indispensable, high-performance parts.

What Are the Advantages of Sheet Metal Fabrication?

Sheet metal fabrication is a perfect process for both prototype and large-scale production of metal components.
– Advanced technologies allow for high-precision cutting and forming, ensuring consistent quality.
– Metal components are robust and long-lasting, suitable for demanding environments.
– Efficient use of materials and the ability to scale production up or down makes it a cost-effective solution.
– Various finishing techniques, such as powder coating, provide aesthetic flexibility and additional protection.

What Are Sheet Metal Applications?

Sheet metal’s adaptability shines in various applications, serving both high-volume and unique, low-volume needs. Commonly fabricated metal parts include:

– Electrical enclosures
– Computer electronics parts
– Sturdy chassis
– Precise brackets
– Durable cabinets

Sheet Metal FAQs

RapidDirect offers a comprehensive range of services including cutting, bending, punching, welding, and assembling. Our state-of-the-art machinery ensures precision and high-quality finishes for all projects.

Sheet metal fabrication tolerances refer to the acceptable deviations for features of sheet metal parts required for accurate and consistent installation and integration.

For sheet metal parts, ISO 2768-mk is usually used to ensure proper control of the elements of geometry and size. The following will show you 7 tolerance standards range of linear and angular dimensions, flatness & straightness, cylindricity, and circularity.

K factor is the sheet metal process is the ratio of neutral axis to material thickness. This value changes with respect to the various physical properties and thickness of materials used.

Every aspect of a sheet metal fabrication project comes with an associated cost — the design, possible prototype, finishing processes, and others. Asides from the process itself, materials also cost money. To learn some tips for reducing custom sheet metal fabrication costs, you can learn from this article.

RapidDirect accommodates both small and large production runs, from single prototypes to mass production, with no strict minimum order quantity.

Let's Start A New Project Today

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