Automotive Die Casting: A Guide to Die Casting for Automotive Industry
Technology continues to evolve daily, and the automotive world is not left behind. In today’s market, manufacturers and project managers …
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The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.
This article provides you with a complete guide to aerospace machining and its importance.
Whitepaper, design guide, materials, and finishing.
Different finishing options enhance part appearance and functionality.
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If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.
Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.
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The updated platform boasts a fresh and intuitive design, along with enhanced functionality that streamlines and accelerates the quoting process, like a new manufacturing process, streamlined quoting summary page, and improved checkout page.
Rapid Prototyping and On-Demand Production for
Custom automotive prototyping and parts manufacturing services for automotive product development. Streamlined manufacturing processes, competitive prices, and on-demand production.
At RapidDirect, we focus on prototyping and production of industry-standard automotive parts. Our combination of manufacturing and engineering expertise and advanced technology ensures we deliver high-quality parts regardless of complexity. We also guarantee parts that stand the test of time while ensuring you reach your production goals and accelerating your automotive product development.
With our advanced technology and machines, our automotive product manufacturing capacity ensures every automotive part is of high quality and comes with the correct specification in dimension while performing excellently.
Our instant and intelligent quotation platform makes your manufacturing experience seamless and stress-free. To start your automotive part projects, you can upload your CAD files to our quotation platform to get an instant quote. Besides, we have an efficient order management and tracking system, which keeps you updated on your order.
RapidDirect is ISO 9001 certified manufacturing company. We ensures you always receive high-quality automotive parts regardless of design complexity. Furthermore, weguarantee that we develop your products using internationally recognized best practices and that it meets all the required standards.
We follow your specifications on how you want your parts produced, considering your desired dimensions, material, and surface finish. We believe that developing a custom product makes your product unique and puts you ahead of the competition.
With our instant quotation system coupled with the perfect combination of advanced technology and top-draw professionals, RapidDirectproduces and delivers your automotive parts as fast as possible. Getting your products faster will give more flexibility to improve or iterate them, thus outpacing your competitors during rapid shifts in the market.
Get reliable solutions for the automotive industry’s new product development. Our custom automotive parts are expertly engineered to meet and surpass industry standards in durability and performance. Our solutions cut across different stages of production to meet your manufacturing goals.
Prototypes signal the early stage of automotive product development. At this stage, you test your designs, make design changes where necessary, and choose the right material for your automotive part.
At RapidDirect, we use your design files and product requirements for automotive prototyping to create a working prototype for you. Depending on your design needs, we will develop parts identical in appearance and functionality to the final product. Our aim here is to allow you to examine and test the part to ensure it meets your specification. We also guarantee a fast turnaround on prototypes.
Make performance-based iteration quickly and efficiently, ensuring prototype functionality meets standard requirements.
At RapidDirect, we produce functional prototypes, making it easier to identify and avoid risks in design. Although this process often requires several design iterations, it ensures the final prototype produced meets all functional and performance requirements.
This stage involves evaluating and validating part functionality, appearance, and performance using different materials as well as surface finishing options. In other words, this test helps ensure the part meets your specific design and product needs.
At RapidDirect, we have a wide range of materials, and finishing options that match your uniquedesign requirements. Parts with aesthetic finishes in this stage always have end-use functionality and are ready for market testing.
This is the final phase before the onset of mass production. PVT involves preparing the design for full-scale production using advanced-quality control and production-grade manufacturing capabilities.
At RapidDirect, we work with you closely at this stage to ensure you achieve your production goals. We rely on your feedback and allow you to make final changes to your model to ensure optimal manufacturing. At this stage, we also work with you to set up the product supply chain.
This is the next stage after product testing and involves the mass production of end-use parts. At this stage, rapid delivery of final products and precision in quality requirements is key.
At this stage of the automotive production process, RapidDirect mass produces your parts using a combination of advanced manufacturing machines and processes and professional engineers. Combining these elements helps ensure product quality and yield remain optimal while reducing production costs and lead times.
We offer top-quality services at different stages of the production cycle, from prototyping to mass production. At RapidDirect, we guarantee you road-worthy automotive parts with high quality. Furthermore, our quality control process ensures you get parts that meet your quality requirements at a low cost.
Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.
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Custom injection molding service for the manufacturing of competitive pricing and high-quality prototyping and production parts in a fast lead time.
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From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.
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Utilizing sets of modern 3D printers and various secondary processes, we effectively turn your design into tangible products.
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Product requirement determines the right material. However, not to worry, we have a long list of production-grade materials, both metals and composite materials, perfect for the automotive industry. Below are some of these materials.
Aluminum has an excellent strength-to-weight ratio, making it ideal for producing lightweight automotive parts. This metal has several beneficial properties, including stiffness, corrosion resistance, ductility, and high machinability. Aluminum is ideal for making engine blocks, intake manifolds, lamps, wheels, cylinder heads, etc.
Price: $
Lead Time: < 10 days
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Titanium is another metal with extensive use in the automobile industry. This metal has excellent resistance to chemicals and corrosion. It also has an excellent strength-to-weight ratio and resistance to temperature extremes. Titanium has applications in automobile brake calipers, tire rims, engine valves, and other mechanical parts.
Price: $$$
Lead Time: < 10 days
Wall Thickness: 0.75 mm
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Steel is another metal with application in the production of modern-day automobile parts. This metal is durable and efficient in performance. It also facilitates the production of high-quality parts. It is resistant to corrosion, lightweight, and results in the production of aesthetically pleasing parts. This metal has applications in the production of car brakes, engines, exhaust systems, wheels, etc.
Price: $
Lead Time: < 10 days
Wall Thickness: 0.75 mm
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Copper plays a huge role in comfort, efficiency, and safety in the automotive industry. It is an excellent conductor of electricity, highly ductile, and malleable. It has application in most of the vehicle’s electronic components, including vehicle’s wire harness, radiator, starter motor, alternator, and brake tubes.
Price: $
Lead Time: <10 days
Tolerances: ±0.125mm
Max Part Size: 200 x 80 x 100 cm
Magnesium is lightweight and has excellent castability and high specific strength, which gives it application in the automotive industry. Magnesium has applications in producing engine blocks, gearboxes, clutch housings, wheels and engine cradles, and oil pans.
Price: $
Lead time: <10 days
Tolerances: ±0.125mm
Max Part Size: 200 x 80 x 100 cm
There are many types of thermoplastics with use in the automotive industry, including HDPE, Polypropylene, Acrylic, Polycarbonate, PPS, ABS, and PC-ABS. These thermoplastics have excellent properties, ranging from high impact resistance to the ability to resist high temperatures. PPS. For instance, it has excellent dimensional stability, temperature tolerance, and resistance to stiffness. You find thermoplastics in vehicle interiors, as well as battery frames and vehicle bumpers.
Nylon is probably the most useful synthetic material with diverse applications. It is a tenacious material due to its strong fiber. It also has a smooth, uniform surface, which gives it application in producing vehicle bushings, fittings, rivets, threaded components, and washers.
Liquid silicone rubber, known for its excellent flexibility and thermal stability, also finds application in the automobile industry. This material also has a high tear strength and can withstand temperatures ranging from -500C to 3500C, depending on the length of exposure. Liquid silicone rubber has applications in the production of seals, gaskets, lighted buttons, etc.
Get high-quality surface finishing for your automotive parts to improve functionality and product aesthetics. Various surface finishes can help improve product resistance to corrosion and wear and tear.
Name | Description | Materials | Color | Texture | Link |
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Anodizing | Improves wear resistance, and corrosion resistance and protects the metal surface. It also improves material hardness. | Aluminum | Clear, black, grey, red, blue, and gold. | Smooth, matte | Learn More>> |
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Powder Coating | It is a protective finish that improves resistance to corrosion, chemical, abrasion, and detergents. This surface finish also improves production efficiency and is quite cost-effective. | Aluminum, Stainless Steel, Steel |
Black, any RAL code or Pantone number |
Gloss or semi-gloss |
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Electroplating | Forms a protective barrier, improving material heat resistance. It also makes the material more resistant to impact and shocks. |
Aluminum, Steel, Stainless Steel |
n/a |
Smooth, glossy |
|
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Bead blasting | Bead blasting leaves materials looking smoother, shinier, and cleaner. It has been used on a wider range of materials, including metals, plastic, rubber, and glass. |
Aluminum, Stainless Steel, Thermoplastics |
Gray, black |
Smooth, matte |
|
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Passivation |
Passivation helps reduce corrosion, oxidation, and mild chemical attack on stainless steel. It also helps improve the aesthetics of this metal. |
Stainless Steel, Aluminum, Titanium |
Yellow, clear blue, green, black |
Smooth, matte, semi-gloss |
n/a |
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Heat Treatment |
Heat treatment makes part welding easier and improves the material’s mechanical properties, strength, and flexibility. It also improves brittleness and wear resistance. |
Titanium, Aluminum, Stainless Steel |
Faint yellow, brown, straw | Smooth, matte |
n/a |
At RapidDirect, we improve the production rate of a wide range of automotive components. Common automotive applications we undertake include.
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
The 4 parts look great and work very well. This order was to solve a problem on some equipment, so only the 4 parts were needed.
We were very pleased with your quality, cost and delivery, and will certainly order from you in the future. I have also recommended you to friends who own other companies.
Hunt Dabney
– Owner at HDA Technology
The service at RapidDirect is phenomenal and Cherry has assisted us with great patience and understanding.
Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.
Bjorn Steinar Blumenstein
– Product Designer at Plasplan
I couldn’t be happier with this order. The quality is as quoted and the lead time was very not only very fast and it was done on schedule. The service was absolute world-class. Thanks a lot to Linda Dong from the sales team for the outstanding assistance. Also, the contact with the engineer Laser was top-notch.
Lars Gerchow
– Scientist at STEER
Hi June, Yes we picked up the product and it looks great!
Thank you for your quick support in getting this done. We will be in contact shortly for future orders
Kaushik Bangalore
– Engineer at Orbital Sidekick
Businesses and automotive parts companies trust our manufacturing solutions to produce their custom automotive parts. They rely on us for all the stages of production, from prototyping to mass production, as they know we produce parts that meet industry performance and safety standards. Below is our gallery, which shows precision-machined automotive prototypes and mass-produced parts.
Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.
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