Rapid Prototyping and Production for Automotive Industry

Custom automotive prototyping and parts manufacturing services for automotive product development. Streamlined manufacturing processes, competitive prices, and on-demand production.

Why Choose Us for Automotive Manufacturing

At RapidDirect, we focus on prototyping and production of industry-standard automotive parts. Our combination of manufacturing and engineering expertise and advanced technology ensures we deliver high-quality parts regardless of complexity. We also guarantee parts that stand the test of time while ensuring you reach your production goals and accelerating your automotive product development.  

1Late Prototyping Stage

Strong Production Capacity

With our  advanced technology and machines, our automotive product manufacturing capacity ensures every automotive part is of high quality and comes with the correct specification in dimension while performing excellently.

1Quote

Instant Quotation

Our instant and intelligent quotation platform makes your manufacturing experience seamless and stress-free. To start your automotive part projects, you can upload your CAD files to our quotation platform to get an instant quote. Besides, we have an efficient order management and tracking system, which keeps you updated on your order.

1Strong Population 0DCapabilities3

ISO Certified

RapidDirect is ISO 9001 certified manufacturing company. We ensures you always receive high-quality automotive parts regardless of design complexity. Furthermore, weguarantee that we develop your products using internationally recognized best practices and that it meets all the required standards.

1Die casting Rapid Quotation

Fully Customizable

We follow your specifications on how you want your parts produced, considering your desired dimensions, material, and surface finish. We believe that developing a custom product makes your product unique and puts you ahead of the competition. 

1Fast Cycle Time1

Fast Cycle

With our instant quotation system coupled with the perfect combination of advanced technology and top-draw professionals, RapidDirectproduces and delivers your automotive parts as fast as possible. Getting your products faster will give more flexibility to improve or iterate them, thus outpacing your competitors during rapid shifts in the market.  

Prototyping and Production Solutions for Automotive Industry

Get reliable solutions for the automotive industry’s new product development. Our custom automotive parts are expertly engineered to meet and surpass industry standards in durability and performance. Our solutions cut across different stages of production to meet your manufacturing goals. 

Prototyping

Engineering Validation and Testing (EVT)

Design Validation and Testing (DVT)

Production Validation and Testing (PVT)

Mass Production (MP)

Prototyping

Prototypes signal the early stage of automotive product development. At this stage, you test your designs, make design changes where necessary, and choose the right material for your automotive part.

quality control

Prototyping

At RapidDirect, we use your design files and product requirements for automotive prototyping to create a working prototype for you. Depending on your design needs, we will develop parts identical in appearance and functionality to the final product. Our aim here is to allow you to examine and test the part to ensure it meets your specification. We also guarantee a fast turnaround on prototypes.

Engineering Validation and Testing (EVT)

Make performance-based iteration quickly and efficiently, ensuring prototype functionality meets standard requirements.

quality control

EVT

At RapidDirect, we produce functional prototypes, making it easier to identify and avoid risks in design. Although this process often requires several design iterations, it ensures the final prototype produced meets all functional and performance requirements.

Design Validation and Testing (DVT)

This stage involves evaluating and validating part functionality, appearance, and performance using different materials as well as surface finishing options. In other words, this test helps ensure the part meets your specific design and product needs.

quality control

DVT

At RapidDirect, we have a wide range of materials, and finishing options that match your uniquedesign requirements. Parts with aesthetic finishes in this stage always have end-use functionality and are ready for market testing.

Production Validation and Testing (PVT)

This is the final phase before the onset of mass production. PVT involves preparing the design for full-scale production using advanced-quality control and production-grade manufacturing capabilities.

quality control

PVT

At RapidDirect, we work with you closely at this stage to ensure you achieve your production goals. We rely on your feedback and allow you to make final changes to your model to ensure optimal manufacturing. At this stage, we also work with you to set up the product supply chain.

Mass Production (MP)

This is the next stage after product testing and involves the mass production of end-use parts. At this stage, rapid delivery of final products and precision in quality requirements is key.

quality control

MP

At this stage of the automotive production process, RapidDirect mass produces your parts using a combination of advanced manufacturing machines and processes and professional engineers. Combining these elements helps ensure product quality and yield remain optimal while reducing production costs and lead times.

Trusted by Fortune 500 Companies

Automotive Manufacturing Capabilities

We offer top-quality services at different stages of the production cycle, from prototyping to mass production. At RapidDirect, we guarantee you road-worthy automotive parts with high quality. Furthermore, our quality control process ensures you get parts that meet your quality requirements at a low cost.

CNC Machining Services

CNC Machining

Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.

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CNC Machining

injection molding services

Injection Molding

Custom injection molding service for the manufacturing of competitive pricing and high-quality prototyping and production parts in a fast lead time.

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Injection Molding

sheet metal fabrication services

Sheet Metal Fabrication

From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.

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Sheet Metal Fabrication

3d printing services

3D Printing

Utilizing sets of modern 3D printers and various secondary processes, we effectively turn your design into tangible products.

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3D Printing

Right Materials for Automotive Product Development

Product requirement determines the right material. However, not to worry, we have a long list of production-grade materials, both metals and composite materials, perfect for the automotive industry. Below are some of these materials.

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  • Aluminum
  • Titanium
  • Steel
  • Copper
  • Magnesium
  • Thermoplastics
  • Nylon
  • Liquid Silicone Rubber
P02 2 S06 Aluminum 1

Aluminum

Aluminum has an excellent strength-to-weight ratio, making it ideal for producing lightweight automotive parts. This metal has several beneficial properties, including stiffness, corrosion resistance, ductility, and high machinability. Aluminum is ideal for making engine blocks, intake manifolds, lamps, wheels, cylinder heads, etc.

Price: $

Lead Time: < 10 days

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

P02 2 S06 Titanium 1

Titanium

Titanium is another metal with extensive use in the automobile industry. This metal has excellent resistance to chemicals and corrosion. It also has an excellent strength-to-weight ratio and resistance to temperature extremes. Titanium has applications in automobile brake calipers, tire rims, engine valves, and other mechanical parts.

Price: $$$

Lead Time: < 10 days

Wall Thickness: 0.75 mm

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

P02 2 S06 Stainless steel 1

Steel

Steel is another metal with application in the production of modern-day automobile parts. This metal is durable and efficient in performance. It also facilitates the production of high-quality parts. It is resistant to corrosion, lightweight, and results in the production of aesthetically pleasing parts. This metal has applications in the production of car brakes, engines, exhaust systems, wheels, etc.

Price: $

Lead Time: < 10 days

Wall Thickness: 0.75 mm

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

copper

Copper

Copper plays a huge role in comfort, efficiency, and safety in the automotive industry. It is an excellent conductor of electricity, highly ductile, and malleable. It has application in most of the vehicle’s electronic components, including vehicle’s wire harness, radiator, starter motor, alternator, and brake tubes.

Price: $

Lead Time: <10 days

Tolerances: ±0.125mm

Max Part Size: 200 x 80 x 100 cm

die casting gearbox

Magnesium

Magnesium is lightweight and has excellent castability and high specific strength, which gives it application in the automotive industry. Magnesium has applications in producing engine blocks, gearboxes, clutch housings, wheels and engine cradles, and oil pans.

Price: $

Lead time: <10 days

Tolerances: ±0.125mm

Max Part Size: 200 x 80 x 100 cm

Injection molding plastic resin

Thermoplastics

There are many types of thermoplastics with use in the automotive industry, including HDPE, Polypropylene, Acrylic, Polycarbonate, PPS, ABS, and PC-ABS. These thermoplastics have excellent properties, ranging from high impact resistance to the ability to resist high temperatures. PPS. For instance, it has excellent dimensional stability, temperature tolerance, and resistance to stiffness. You find thermoplastics in vehicle interiors, as well as battery frames and vehicle bumpers.

nylon plastic for rapid prototyping

Nylon

Nylon is probably the most useful synthetic material with diverse applications. It is a tenacious material due to its strong fiber. It also has a smooth, uniform surface, which gives it application in producing vehicle bushings, fittings, rivets, threaded components, and washers.

rubber sealing

Liquid Silicone Rubber

Liquid silicone rubber, known for its excellent flexibility and thermal stability, also finds application in the automobile industry. This material also has a high tear strength and can withstand temperatures ranging from -500C to 3500C, depending on the length of exposure. Liquid silicone rubber has applications in the production of seals, gaskets, lighted buttons, etc.

Post-Processing For Automotive Parts & Accessories

Get high-quality surface finishing for your automotive parts to improve functionality and product aesthetics. Various surface finishes can help improve product resistance to corrosion and wear and tear.

Name Description Materials Color Texture Link
CNC machining surface finish Anodizing Anodizing Improves wear resistance, and corrosion resistance and protects the metal surface. It also improves material hardness. Aluminum Clear, black, grey, red, blue, and gold. Smooth, matte Learn More>>
CNC machining surface finish powder coating 2 Powder Coating It is a protective finish that improves resistance to corrosion, chemical, abrasion, and detergents. This surface finish also improves production efficiency and is quite cost-effective. Aluminum, Stainless Steel, Steel

Black, any RAL code or Pantone number

Gloss or semi-gloss

CNC machining surface finish Electroplating Electroplating Forms a protective barrier, improving material heat resistance. It also makes the material more resistant to impact and shocks.

Aluminum, Steel, Stainless Steel

n/a

Smooth, glossy

bead blasting 1 Bead blasting Bead blasting leaves materials looking smoother, shinier, and cleaner. It has been used on a wider range of materials, including metals, plastic, rubber, and glass.

Aluminum, Stainless Steel, Thermoplastics

Gray, black

Smooth, matte

CNC machining surface finish Polishing Passivation

Passivation helps reduce corrosion, oxidation, and mild chemical attack on stainless steel.

It also helps improve the aesthetics of this metal.

Stainless Steel, Aluminum, Titanium

Yellow, clear blue, green, black

Smooth, matte, semi-gloss

n/a

CNC machining surface finish Brushing

Heat Treatment

Heat treatment makes part welding easier and improves the material’s mechanical properties, strength, and flexibility. It also improves brittleness and wear resistance.

Titanium, Aluminum, Stainless Steel

Faint yellow, brown, straw Smooth, matte

n/a

Automotive Applications

automotive parts
automotive metal parts

At RapidDirect, we improve the production rate of a wide range of automotive components. Common automotive applications we undertake include.

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Custom Prototypes and Parts for Automotive Companies

Businesses and automotive parts companies trust our manufacturing solutions to produce their custom automotive parts. They rely on us for all the stages of production, from prototyping to mass production, as they know we produce parts that meet industry performance and safety standards. Below is our gallery, which shows precision-machined automotive prototypes and mass-produced parts.

automotive industry
automotive industry
automotive industry
automotive industry
automotive industry

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