Rapid Prototyping and On-Demand Production for

Automotive Industry

Custom automotive prototyping and parts manufacturing services for automotive product development. Streamlined manufacturing processes, competitive prices, and on-demand production.

Why Choose Us for Automotive Manufacturing

At RapidDirect, we focus on prototyping and production of industry-standard automotive parts. Our combination of manufacturing and engineering expertise and advanced technology ensures we deliver high-quality parts regardless of complexity. We also guarantee parts that stand the test of time while ensuring you reach your production goals and accelerating your automotive product development.

Strong Production Capacity

With our advanced technology and machines, our automotive product manufacturing capacity ensures every automotive part is of high quality and comes with the correct specification in dimension while performing excellently.

Instant Quotation

Our instant and intelligent quotation platform makes your manufacturing experience seamless and stress-free. To start your automotive part projects, you can upload your CAD files to our quotation platform to get an instant quote. Besides, we have an efficient order management and tracking system, which keeps you updated on your order.

ISO Certified

RapidDirect is ISO 9001 certified manufacturing company. We ensures you always receive high-quality automotive parts regardless of design complexity. Furthermore, weguarantee that we develop your products using internationally recognized best practices and that it meets all the required standards.

Fully Customizable

We follow your specifications on how you want your parts produced, considering your desired dimensions, material, and surface finish. We believe that developing a custom product makes your product unique and puts you ahead of the competition.

Fast Cycle

With our instant quotation system coupled with the perfect combination of advanced technology and top-draw professionals, RapidDirectproduces and delivers your automotive parts as fast as possible. Getting your products faster will give more flexibility to improve or iterate them, thus outpacing your competitors during rapid shifts in the market.

Prototyping and Production Solutions for Automotive Industry

Get reliable solutions for the automotive industry’s new product development. Our custom automotive parts are expertly engineered to meet and surpass industry standards in durability and performance. Our solutions cut across different stages of production to meet your manufacturing goals.

Prototyping

Engineering Validation and Testing (EVT)

Design Validation and Testing (DVT)

Production Validation and Testing (PVT)

Mass Production (MP)

Prototyping

Prototypes signal the early stage of automotive product development. At this stage, you test your designs, make design changes where necessary, and choose the right material for your automotive part.

Prototyping

At RapidDirect, we use your design files and product requirements for automotive prototyping to create a working prototype for you. Depending on your design needs, we will develop parts identical in appearance and functionality to the final product. Our aim here is to allow you to examine and test the part to ensure it meets your specification. We also guarantee a fast turnaround on prototypes.

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Engineering Validation and Testing (EVT)

Make performance-based iteration quickly and efficiently, ensuring prototype functionality meets standard requirements.

EVT

At RapidDirect, we produce functional prototypes, making it easier to identify and avoid risks in design. Although this process often requires several design iterations, it ensures the final prototype produced meets all functional and performance requirements.

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Design Validation and Testing (DVT)

This stage involves evaluating and validating part functionality, appearance, and performance using different materials as well as surface finishing options. In other words, this test helps ensure the part meets your specific design and product needs.

DVT

At RapidDirect, we have a wide range of materials, and finishing options that match your uniquedesign requirements. Parts with aesthetic finishes in this stage always have end-use functionality and are ready for market testing.

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Production Validation and Testing (PVT)

This is the final phase before the onset of mass production. PVT involves preparing the design for full-scale production using advanced-quality control and production-grade manufacturing capabilities.

PVT

At RapidDirect, we work with you closely at this stage to ensure you achieve your production goals. We rely on your feedback and allow you to make final changes to your model to ensure optimal manufacturing. At this stage, we also work with you to set up the product supply chain.

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Mass Production (MP)

This is the next stage after product testing and involves the mass production of end-use parts. At this stage, rapid delivery of final products and precision in quality requirements is key.

MP

At this stage of the automotive production process, RapidDirect mass produces your parts using a combination of advanced manufacturing machines and processes and professional engineers. Combining these elements helps ensure product quality and yield remain optimal while reducing production costs and lead times.

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Trusted by Fortune 500 Companies

Automotive Manufacturing Capabilities

We offer top-quality services at different stages of the production cycle, from prototyping to mass production. At RapidDirect, we guarantee you road-worthy automotive parts with high quality. Furthermore, our quality control process ensures you get parts that meet your quality requirements at a low cost.

CNC Machining

Fast and precise CNC machining through the use of state-of-the-art 3-axis and 5-axis equipment and lathes.

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CNC Machining

Injection Molding

Custom injection molding service for the manufacturing of competitive pricing and high-quality prototyping and production parts in a fast lead time.

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Injection Molding

Sheet Metal Fabrication

From an assortment of cutting tools to different fabrication equipment, we can produce large volumes of fabricated sheet metal.

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Sheet Metal Fabrication

3D Printing

Utilizing sets of modern 3D printers and various secondary processes, we effectively turn your design into tangible products.

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3D Printing

Right Materials for Automotive Product Development

Product requirement determines the right material. However, not to worry, we have a long list of production-grade materials, both metals and composite materials, perfect for the automotive industry. Below are some of these materials.

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Aluminum
Titanium
Steel
Copper
Magnesium
Thermoplastics
Nylon
Liquid Silicone Rubber

Aluminum

Aluminum has an excellent strength-to-weight ratio, making it ideal for producing lightweight automotive parts. This metal has several beneficial properties, including stiffness, corrosion resistance, ductility, and high machinability. Aluminum is ideal for making engine blocks, intake manifolds, lamps, wheels, cylinder heads, etc.

Price: $

Lead Time: < 10 days

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

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Titanium

Titanium is another metal with extensive use in the automobile industry. This metal has excellent resistance to chemicals and corrosion. It also has an excellent strength-to-weight ratio and resistance to temperature extremes. Titanium has applications in automobile brake calipers, tire rims, engine valves, and other mechanical parts.

Price: $$$

Lead Time: < 10 days

Wall Thickness: 0.75 mm

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

More Details>>

Steel

Steel is another metal with application in the production of modern-day automobile parts. This metal is durable and efficient in performance. It also facilitates the production of high-quality parts. It is resistant to corrosion, lightweight, and results in the production of aesthetically pleasing parts. This metal has applications in the production of car brakes, engines, exhaust systems, wheels, etc.

Price: $

Lead Time: < 10 days

Wall Thickness: 0.75 mm

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

More Details>>

Copper

Copper plays a huge role in comfort, efficiency, and safety in the automotive industry. It is an excellent conductor of electricity, highly ductile, and malleable. It has application in most of the vehicle’s electronic components, including vehicle’s wire harness, radiator, starter motor, alternator, and brake tubes.

Price: $

Lead Time: <10 days

Tolerances: ±0.125mm

Max Part Size: 200 x 80 x 100 cm

More Details>>

Magnesium

Magnesium is lightweight and has excellent castability and high specific strength, which gives it application in the automotive industry. Magnesium has applications in producing engine blocks, gearboxes, clutch housings, wheels and engine cradles, and oil pans.

Price: $

Lead time: <10 days

Tolerances: ±0.125mm

Max Part Size: 200 x 80 x 100 cm

More Details>>

Thermoplastics

There are many types of thermoplastics with use in the automotive industry, including HDPE, Polypropylene, Acrylic, Polycarbonate, PPS, ABS, and PC-ABS. These thermoplastics have excellent properties, ranging from high impact resistance to the ability to resist high temperatures. PPS. For instance, it has excellent dimensional stability, temperature tolerance, and resistance to stiffness. You find thermoplastics in vehicle interiors, as well as battery frames and vehicle bumpers.

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Nylon

Nylon is probably the most useful synthetic material with diverse applications. It is a tenacious material due to its strong fiber. It also has a smooth, uniform surface, which gives it application in producing vehicle bushings, fittings, rivets, threaded components, and washers.

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Liquid Silicone Rubber

Liquid silicone rubber, known for its excellent flexibility and thermal stability, also finds application in the automobile industry. This material also has a high tear strength and can withstand temperatures ranging from -50⁰C to 350⁰C, depending on the length of exposure. Liquid silicone rubber has applications in the production of seals, gaskets, lighted buttons, etc.

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Post-Processing For Automotive Parts & Accessories

Get high-quality surface finishing for your automotive parts to improve functionality and product aesthetics. Various surface finishes can help improve product resistance to corrosion and wear and tear.

Name

Description

Materials

Color

Texture

Link

Anodizing	Improves wear resistance, and corrosion resistance and protects the metal surface. It also improves material hardness.	Aluminum	Clear, black, grey, red, blue, and gold.	Smooth, matte	Learn More>>
Powder Coating	It is a protective finish that improves resistance to corrosion, chemical, abrasion, and detergents. This surface finish also improves production efficiency and is quite cost-effective.	Aluminum, Stainless Steel, Steel	Black, any RAL code or Pantone number	Gloss or semi-gloss	Learn More>>
Electroplating	Forms a protective barrier, improving material heat resistance. It also makes the material more resistant to impact and shocks.	Aluminum, Steel, Stainless Steel	n/a	Smooth, glossy	Learn More>>
Bead blasting	Bead blasting leaves materials looking smoother, shinier, and cleaner. It has been used on a wider range of materials, including metals, plastic, rubber, and glass.	Aluminum, Stainless Steel, Thermoplastics	Gray, black	Smooth, matte	Learn More>>
Passivation	Passivation helps reduce corrosion, oxidation, and mild chemical attack on stainless steel. It also helps improve the aesthetics of this metal.	Stainless Steel, Aluminum, Titanium	Yellow, clear blue, green, black	Smooth, matte, semi-gloss	n/a
Heat Treatment	Heat treatment makes part welding easier and improves the material’s mechanical properties, strength, and flexibility. It also improves brittleness and wear resistance.	Titanium, Aluminum, Stainless Steel	Faint yellow, brown, straw	Smooth, matte	n/a

Automotive Applications

At RapidDirect, we improve the production rate of a wide range of automotive components. Common automotive applications we undertake include.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

HDA Technology

The 4 parts look great and work very well. This order was to solve a problem on some equipment, so only the 4 parts were needed.

We were very pleased with your quality, cost and delivery, and will certainly order from you in the future. I have also recommended you to friends who own other companies.

Hunt Dabney

– Owner at HDA Technology

Plasplan

The service at RapidDirect is phenomenal and Cherry has assisted us with great patience and understanding.

Great service as well as the product itself, exactly what we asked for and works amazingly. Especially considering the small details we were requesting. Good looking produckt.

Bjorn Steinar Blumenstein

– Product Designer at Plasplan

Steer

I couldn’t be happier with this order. The quality is as quoted and the lead time was very not only very fast and it was done on schedule. The service was absolute world-class. Thanks a lot to Linda Dong from the sales team for the outstanding assistance. Also, the contact with the engineer Laser was top-notch.

Lars Gerchow

– Scientist at STEER

Orbital Sidekick

Hi June, Yes we picked up the product and it looks great!

Thank you for your quick support in getting this done. We will be in contact shortly for future orders

Kaushik Bangalore

– Engineer at Orbital Sidekick

Custom Prototypes and Parts for Automotive Companies

Businesses and automotive parts companies trust our manufacturing solutions to produce their custom automotive parts. They rely on us for all the stages of production, from prototyping to mass production, as they know we produce parts that meet industry performance and safety standards. Below is our gallery, which shows precision-machined automotive prototypes and mass-produced parts.

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Prototyping and Production Solutions for Automotive Industry

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Engineering Validation and Testing (EVT)

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Production Validation and Testing (PVT)

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Trusted by Fortune 500 Companies

Automotive Manufacturing Capabilities

CNC Machining

Injection Molding

Sheet Metal Fabrication

3D Printing

Right Materials for Automotive Product Development

Aluminum

Titanium

Steel

Copper

Magnesium

Thermoplastics

Nylon

Liquid Silicone Rubber

Post-Processing For Automotive Parts & Accessories

Automotive Applications

See What Our Customers Say About Us

HDA Technology

Plasplan

Steer

Orbital Sidekick

Custom Prototypes and Parts for Automotive Companies

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