Rapid Prototyping Services

Rapid prototyping services with the use of state-of-the-art manufacturing processes, including 3D printing, CNC machining, vacuum casting, and sheet metal fabrication. Guarantees fast lead time of high-quality prototypes at minimal cost.

1 day

Lead Time

12

Surface Finishes

30%

Low prices

0.005 mm

Tolerances

Superior Rapid Prototyping

Rapid prototyping is a product development method that allows the production and iteration of product parts for evaluation and testing. By manufacturing your rapid prototypes with RapidDirect guarantees, you make the best decision regarding your design. We let you test out a full range of materials and finishes, so you can make an informed decision on how to take your project forward. We have an array of rapid prototyping processes for you to choose from.

 

Why Choose Us for Rapid Prototyping Services

Our top-quality rapid prototyping service guarantees a fast lead time, ensuring you receive your products and parts within the deadline at minimal tooling cost.

 
1Dfm Analysis

Instant Quotation and Automated DFM Analysis

Thanks to our new and advanced quotation platform , you instantly get your quotation and DFM analysis. The updated machine learning algorithm process tons of information in a short period and gives us all the needed information about your orders.

1Quality Parts

Consistent High Quality

We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.

1bridge production

Strong Manufacturing Capabilities

To meet your rapid prototyping needs, we provide and support extensive manufacturing capabilities. For low volume CNC machining, injection molding, 3D printing, and other services, our goal is to bring your prototypes or parts to life in best possible way.

1Fast lead time

Fast Lead Time

We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.

1Supply Chain 1

Established Supply Chain System

Our leading suppliers help us receive materials for consistent production while ensuring every product is at affordable costs.

1Support

24/7 Engineering Support

Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.

Our Rapid Prototyping Capabilities

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  • Rapid CNC Machining
  • Rapid Injection Molding
  • Rapid Sheet Metal Fabrication
  • Rapid 3D Printing
  • Rapid Vacuum Casting
cnc machining

Rapid CNC Machining

For rapid prototyping of plastic and metal parts, CNC machining is the ideal production option, as we can create all the prototypes you need with precision detail and complete them within a short lead time.

TypeTolerance
Linear dimension+/- 0.025 mm (+/- 0.001 inch)
Hole diameters (not reamed)+/- 0.025 mm (+/- 0.001 inch)
Shaft diameters +/- 0.025 mm (+/- 0.001 inch)
Part size limit950 * 550 * 480 mm(37.0 * 21.5 * 18.5 inch)
plastic injection molding

Rapid Injection Molding

Our proven injection molding process is fit for the task when it comes to creating low-volume molds and plastic parts. Along with injection molding, we also apply secondary processing and other techniques to produce impressive products for your brand.

Standard capabilities Description
Mold cavity tolerances ±0.05 mm
Standard lead time 15 business days or less
Part to part repeatability ±0.1 mm
Production grade 1-100,000 cycles
rapid sheet metal fabrication services

Rapid Sheet Metal Fabrication

Take advantage of RapidDirect’s streamlined sheet metal processing to produce metal parts. The combination of advanced equipment and in-house production ensures short lead times and strict quality standards.

Dimension detailTolerance
Edge to edge, single surface / Edge to hole, single surface / Hole to hole, single surface +/- 0.005 inch
Bend to edge / hole, single surface+/- 0.010 inch
Edge to feature, multiple surface / Over formed part, multiple surface+/- 0.030 inch
Bend angle+/- 1°
Rapid 3d printing

Rapid 3D Printing

Utilizing the latest 3D printing technology, RapidDirect caters to your rapid 3D printing needs, such as SLA, SLS, FDM, and more. With our fast production capabilities and streamlined process, you’re guaranteed to get your custom parts within a few days.

Standard capabilities Description
Min. wall thickness1.0 mm
Layer height50 – 300 μm
Max. build size250 * 250 * 250 mm (SLA), 420 * 500 * 420 mm (SLS), 500 * 500 * 500 mm (FDM)
Tolerance± 0.5% with a lower limit of ± 0.5 mm (± 0.020″)
rapid vacuum casting

Rapid Vacuum Casting

If you’re looking for a quick and reliable source of elastomeric plastic parts, RapidDirect has you covered. Our vacuum casting process offers high-quality, consistent plastic pieces with intricate and impressive details.

Standard capabilities Description
Maximum build size +/- 0.025 mm (+/- 0.001 inch)
Standard lead time Up to 20 parts in 15 days or less
Dimensional accuracy ±0.05 mm
Layer thickness 1.5mm - 2.5mm

Material Options for Rapid Prototyping

We provide quotations for over 100 metals and plastics for your prototyping needs. On our platform, you can also view the different materials and the cost of their machining.

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  • Metals
  • Plastics
Injection Molding Tool Steel Mold

Metals

There are different types of metals, each with different physical and chemical properties. These differences make some metals better suited to a particular application than others. The methods for producing metal prototypes include; CNC machining, Casting, 3D printing, and sheet fabrication.

 

 

Brass                    Titanium

Aluminum           Copper 

Stainless Steel

Plastic Materials

Plastics

Plastic is a broad term encompassing several materials. Most of them have favorable properties that make them ideal for rapid prototyping, including ease of molding, insulation, chemical resistance, wear resistance, and lightweight. 

The methods for making plastic prototype parts include; urethane casting, 3D printing, and CNC machining.

ABSNylon (PA) PCPVC
PUPMMA PPPEEK
PEHDPEPSPOM

Types of Rapid Prototype

The rapid prototyping process is far-reaching, encompassing several materials, technologies, and industries. There are four different types of rapid prototypes.

image image image image

Concept Model

This is one of the simplest types of prototypes. Also called a proof-of-concept prototype, engineers use the concept model to convey the basic idea of the design. Before use, this type of prototype undergoes multiple changes.

Display Prototype

Engineers develop this type of prototype to make it look similar to the final product. Most times, functionality is not a factor considered under the display prototype as the focus is mainly on appearance.

Functional Prototype

This prototype focuses on functionality and aims to enable engineers and designers to test the product to make modifications if any, for optimal functionality. The prototype developed here should behave the same way as the final product.

Pre-production prototype

This is the last type of prototype developed before production. There are two major purposes of this type of prototype. First, to validate the process chosen by the manufacturer for mass production, and second, to ensure the manufactured part functions optimally.

From Rapid Prototyping to Production

Having been in the prototyping and production industry since 2009, we help startups and established brands manufacture prototypes and products that compete favorably in the global market. This is a testament to the quality and precision of our machines and a seasoned team of professionals working tirelessly to ensure your top-quality products get to the market as when due. 

 

At RapidDirect, we offer top-notch services that encompass all aspects of manufacturing, from prototyping to production. Our rapid prototyping services include injection molding, rapid 3d printing services, CNC rapid machining services, plastic extrusion, and sheet fabrication, considering your ideal prototyping material. Our rapid prototyping and production services considerably cut the production cost for you while reducing the time to market. So work with us today for all your prototyping to production needs.

Gallery of Rapid Prototyping Parts

From 2009, we have produced prototypes for various industries including medical, automotives, aerospace, construction, and other industries.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Our Rapid Prototyping for Various Industrial Applications

Many industries, like the medical and food service fields, rely on the rapid prototyping capabilities of RapidDirect to meet their growing demand for parts used on critical production equipment.

Automotive

Aerospace

Consumer Goods

Medical Devices

Robotics

Let's Start A New Project Today

Frequently Asked Questions

There are a couple of scenarios where rapid prototypes become a need. The first is when the cost of product development becomes too high. Rapid prototyping cost is lower than conventional prototyping, reducing product development costs. Rapid prototypes are also needed when you need to identify and evaluate product hazards as well as test functionality.

At RapidDirect, the fast lead time for rapid prototyping is 5 working days. This is especially true when you use reputable brands that offer rapid prototyping online services for your needs.

Rapid prototyping and 3D printing are completely different from each other. 3D printing is a technology that uses additive manufacturing to develop products. On the other hand, rapid prototyping is an umbrella term for a group of techniques used for the manufacturing of product parts from a 3D CAD model.

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