CNC Machining Cost Calculation: All Factors and Tips You Must Know
CNC machining remains one of the most cost-effective methods for on-demand production to date despite advancements in technologies like 3D …
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If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.
Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.
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Efficient CNC turning services with fast lead times and competitive pricing from rapid prototyping to production runs. Ensure you get high-quality CNC turned parts with features you need.
Take advantage of the on-demand CNC turning service and get reliable metal and plastic turned parts for your unique projects. With advanced technologies and expert technicians, RapidDirect produces high-quality custom prototypes and end-use production parts. Our CNC turning capabilities allow us to deliver turned parts with high accuracy, regardless of the complexity. You will get durable parts from flats to radial and axial holes, slots, and grooves as fast as one day.
Our precision CNC turning lathes provide low-cost parts for simple and complex cylindrical geometries. We also use Live tooling to create precise, complex geometries for features like axial and radial holes, grooves, slots, and flats. Full automation of these versatile machines allows us to produce hundreds of similar dimensions easier, faster, and cost-effectively.
RapidDirect is your leading CNC turning company, consistently delivering highly reliable CNC turning services for several industries. Our commitment and improved technological approaches help us provide complex prototypes and production parts that meet your demands.
No need to write a quote request email, get instant CNC quotes by simply uploading your design files. Our digital quoting platform analyzes your part geometry, and provides real-time & competitive pricing and comprehensive DFM feedback.
We strictly implement a quality management system to ensure consistent, expected quality on the products. Full inspections also make sure you receive precision machined parts devoid of unwanted defects.
Not only do we have a digital CNC machining services platform that provides faster ordering process, we also own domestic workshops and state-of-the-art machinery to accelerate the production of your prototypes or parts.
No matter where you are, you can get our 24/7 engeering support all year around. Our experienced engineer can provide you with the most appropriate solution to your part design, material selection, and surface finishing options and even lead time.
As a tech-driven CNC turning company, we have developed AI powered quotation platform that simplifies your ordering and manufacturing process.
Get instant CNC quotes in a minute by simply uploading your design files. Our big data quoting engine calculates CNC machining quotes instantly and provides you with competitive prices.
Our platform built with an advanced machine learning algorithm can automatically identify part geometry that may be difficult to machine. Give you a comprehensive design-for-manufacturing analysis for your custom CNC parts within minutes.
Quickly check, search, and manage all your CNC orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.
CNC machining is a computerized and versatile manufacturing process ideal for rapid prototyping and on demand production. Here are the custom CNC services available at the RapidDirect.
With our instant quotation platform and strong capacity, you can get excepted prototypes in short lead times. This allows you to quickly test prototype parts and get them to market.
Bridge-to-production is critical for closing the gap between the part design and the actual product rollout. No worries. Our professional engineering team is always ready to provide practical design suggestions for your low volume machined parts.
Our full service for on-demand production orders ensures that you get high precison and high standard of quality products. Enhanced production rate also allows for just-in-time delivery of production parts.
As an ISO 9001 certified company, we machine CNC turning lathe parts to meet tight tolerance requirements. Based on your design, our CNC lattes can reach tolerances of up to ±0.005”. Our standard tolerances for CNC milled metals is ISO 2768-m and ISO 2768-c for plastics.
Type | Tolerance |
Linear dimension | +/- 0.025 mm
+/- 0.001 inch |
Hole diameters (not reamed) | +/- 0.025 mm
+/- 0.001 inch |
Shaft diameters | +/- 0.025 mm
+/- 0.001 inch |
Part size limit | 950 * 550 * 480 mm
37.0 * 21.5 * 18.5 inch |
Our CNC turning processes are compatible with a wide range of materials, including machine-grade metals and plastics. Depending on your applications, we can create precise rapid prototypes and low-volume production from various superior-quality materials. Check out some of the common materials for your CNC turning projects.
Aluminum is a highly ductile metal, making it easy to machine. The material has a good strength-to-weight ratio and is available in many types for a range of applications.
Price: $
Lead Time: < 10 days
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Copper displays excellent thermal conductivity, electrical conductivity and plasticity. It is also highly ductile, corrosion resistant and can be easily welded.
Price: $$$
Lead Time: < 10 days
Wall Thickness: 0.75 mm
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Brass has desirable properties for a number of applications. It is low friction, has excellent electrical conductivity and has a golden (brass) appearance.
Price: $$
Lead Time: < 10 days
Wall Thickness: 0.75 mm
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Stainless steel is the low carbon steel that offers many properties that are sought after for industrial applications. Stainless steel typically contains a minimum of 10% chromium by weight.
Price: $$
Lead Time: < 10 days
Wall Thickness: 0.75 mm
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Titanium has a number of material properties that make it the ideal metal for demanding applications. These properties include excellent resistance to corrosion, chemicals and extreme temperatures. The metal also has an excellent strength-to-weight ratio.
Price: $$$
Lead Time: < 10 days
Wall Thickness: 0.75 mm
Tolerances: ±0.125mm (±0.005″)
Max part size: 200 x 80 x 100 cm
Plastics are also very popular option for CNC machining because of its wide choices, relatively lower price, and significantly faster machining time needed. We provide all common plastics for CNC machining services.
POM | PEEK | HDPE | PET |
Nylon | PTFE | PVC | PP |
ABS | PC | PMMA |
With a wide selection of surface finishes, RapiDirect can help improve the surface qualities of your products. Surface finishes applied to your CNC turned parts aim at improving their appearance, surface hardness and roughness, chemical and corrosion resistance, etc. They also help hide any visible tool marks from areas cut with live tooling. Here are some of your top choices.
Name | Description | Materials | Color | Texture | Link |
Anodizing | Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc. | Aluminum | Clear, black, grey, red, blue, gold. | Smooth, matte finish. | Learn More>> | |
Bead Blasting |
Bead blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments. |
ABS, Aluminum, Brass, Stainless Steel, Steel |
n/a | Matte | Learn More>> | |
Powder Coating | Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. | Aluminum, Stainless Steel, Steel |
Black, any RAL code or Pantone number |
Gloss or semi-gloss |
||
Electroplating | Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common. |
Aluminum, steel, stainless steel |
n/a |
Smooth, glossy finish |
|
|
Polishing |
Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection. |
Aluminum, Brass, Stainless Steel, Steel |
n/a |
Glossy |
||
Brushing |
Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes. |
ABS, Aluminum, Brass, Stainless Steel, Steel |
n/a | satin |
Check out our extensive gallery that shows precision turned prototypes and parts from our valued customers.
A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.
From the instant and accurate quotation to production process to the timely delivery of parts, RapidDirect responded to our demands with complete professionalism. They handled every aspect of this CNC machining project quickly and cost-effectively. We will surely work with them again in the future.
Mark Alford
– Chief Engineer
RapidDirect has been our quality supplier of CNC machined parts. Fast delivery is very important for our business, and RapidDirect always offers short lead time and competitive pricing. Andy responds fast to all our emails and questions. This has improved our working relationship, and we continue to value this partnership.
Piscary Herskovic
– Product Designer
Hi, Fiona. I’d like to thank you and everybody at RapidDirect for contributing to the great service we received. You constantly handle our difficult CNC machining projects, and offer instant quotation and free DFM analysis for the part design. Best of all, you show superior quality in short lead times. Our department supervisor confirmed that you will continue making these parts now. The quality is outstanding!
Luc Szorc
– Mechanical Engineer
Our small R&D group requires high precision CNC machined parts within short periods. RapidDirect consistently delivers these parts at great values and quick turnarounds. The reliability of this company places them above our other part suppliers.
Kayne Espinosa
– Project Manager
We asked RapidDirect to fabricate parts for a critical supplier demo, and you came through with a short lead time. Your work is always high quality, and we are grateful for your precision in machining components. The help in checking our designs and material selection has also saved our company from making expensive errors. We look forward to doing future projects with you guys.
Hari Mackenzie
– Engineer
RapidDirect’s cost-effective and reliable CNC-turned parts see great use as crucial pieces in equipment for medical, consumer goods, and automotive fields, and more.
The CNC turning process is mostly ideal for cylindrical-shaped raw materials. However, several manufacturers also use it for hexagonal and square-shaped workpieces. It is a popular method for making machine parts for microfluidic tools, signage components, surgical instruments, automotive frames, and aerospace parts.
We can turn parts with diameters ranging from 0.5mm to 65mm for stock bars. Our turning capabilities can reach up to 3000 mm for billets.
Yes, our CNC turning services include plastic parts manufacturing. We can produce small or large batch prototypes and production parts from various engineering-grade plastics. Choose from our extensive range of plastic materials and upload your design file to get custom plastic components.
The major difference between CNC milling and CNC lathe is in their machining process. CNC milling involves rotating the cutting tools against a stationary bar stock or workpiece. In contrast, a CNC lather works by rotating the bar stock or workpiece against a stationary tool. CNC milling is more suitable for machining irregular and flat surfaces, while CNC lathes work best for cylindrical or conical parts.
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