Insert Molding Services

Custom insert molding services for high-quality prototypes and on-demand parts. Get online quotes at a competitive price and short lead time.  

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30t-1800t

Molding Machine

12

Surface Finishes

0pc

MOQ 

0.025mm

Tolerances

What's Insert Molding

Insert molding is an injection molding technique that involves injecting a plastic material around a plastic or metal insert placed in a mold cavity. The insert is pre-placed in the mold cavity, after which the plastic is injected. On cooling, this forms a solid part that is strong and durable. RapidDirect plastic insert molding services allow you to make a strong and permanent bond between the insert and molded plastic.

insert molding services

Quote Within One Day, Operate at Your Fingertips

RapidDirect provides a AI-powered, hassle-free online quotation platform that can help simplify your ordering and manufacturing process. Stop wasting time in emails, get interactive quotes with DFM analysis within seconds, optimize your orders immediately, compare your multiple quotes side by side, manage your orders in one place.

 
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Bulk Pricing ​

Get in-bulk quotes, allowing you to make a pricing comparison between different specs, quantities, raw materials, and surface finishes, and helping you choose the solution that best suits your needs and budget.

Real-time Order Tracking ​

Our online platform enables real-time visibility of the production flow that fosters more efficient operation monitoring and quicker response to negative changes.

All-in-one Order Management​

Quickly check, search, and manage all your orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.

RapidDirect Insert Molding Capabilities

RapidDirect insert molding solutions manufacture parts with different functional and aesthetical needs. These guidelines will help improve part manufacturability, reduce lead time, and improve the part aesthetics. You can check the following standard design considerations:

Standards Metric Units Imperial Units
Maximum Part Size 800×1000×400mm 31.50×39.37×15.75in.
Minimum Part Size 2×2×2mm 0.08×0.08×0.08in.
Substrate Wall Thickness From 0.5 to 3mm From 0.20 to 0.12 in.
Tolerance +/- 0.025 mm +/- 0.00098 in.
Inserts Inserts can be female and male. They both can improve a product’s appearance and utility.
Mold Validation Provide T0, T1, T2 samples before mass production
Inspection and Certification Options First Article Inspection, ISO 9001, ISO 13485
Lead Time From mold making to sample delivery: 15-45 business days

Materials for Insert Molding

We provide a wide range of materials for thermoplastic and inserts that can help you make insert molded parts of different industrial applications. Below are the materials used in custom plastic insert molding and common examples.

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  • Tooling Materials
  • Plastic Materials
  • Additives & fibers
  • Inserts
Injection Molding Tool Steel Mold

Tooling Materials

Before the insert molding process starts low or high-volume production, a high-tolerance CNC machined tooling is needed. Most commonly used materials include:

Tool Steel: P20, H13, S7, NAK80, S136, S136H, 718, 718H,  738

Stainless Steel:

420, NAK80, S136, 316L, 316, 301, 303, 304

Aluminum: 6061, 5052, 7075

Plastic Materials

Plastic Materials

Plastic injection molding service comes with a wide range of materials with different properties, including impact strength, rigidity, thermal resistance, chemical resistance, etc.

Injection molding plastic adhensive and fiber

Additives and Fibers

Standard plastic materials may not meet custom injection molding parts requirement. In this case, additives and fibers can be added to improve aesthetic and functional properties, providing additional features for your injection molded parts.

UV absorbers Colorants
Flame retardants Glass fibers
Plasticizers
metal brass inserts

Inserts

The introduction of inserts onto mold cores cast using the manual or automated process leads to the plasticization of plastic pellets after closing the mold halves. Ejection of the pieces from the mold takes place after the plastic’s hardening, followed by the encapsulation of the inserts in the parts.

Brass
Stainless Steel
Aluminum

Surface Finishes of Insert Molding

Insert molding solutions do not end after cooling and ejection of parts. We also provide a range of surface finishing and post-processing options for the insert molded parts for functional and aesthetic purposes. Common surface finishing options available at RapidDirect for insert molded parts include:

Name Description Link
P02 1 S07 Glossy Glossy A grade finishes are made using a diamond buffing process and yield shiny and glossy surfaces on injection molded parts. Learn More>>
P02 1 S07 Semi glossy

Semi-glossy

B grade finishes use grit sandpaper to produce parts with a slightly rougher finish than grade A parts. Custom molded plastic parts that undergo B grade finishing have a matte surface texture.
P02 1 S07 Matte Matte C grade finishes use grit sanding stones to produce a rough, uneven surface. Injection plastic parts that undergo C grade finishing have a matte surface texture. Learn More>>
P02 1 S07 Textured Textured D grade finishes use grit and dry glass beads or oxide to produce a very rough textured finish. Depending on the type of material used, products can have a satin or dull finish.

Insert Molding Applications

Plastic insert molding is applicable in making prototypes and full products in several industries. Key industrial applications of insert molding include:

Consumer Goods

The custom plastic insert molding is suitable for making consumers good due to its functional and aesthetic benefits.

Medical Devices

Ensure the plastic is biocompatible before you choose insert molding to make devices and products such as medical implants. 

Aerospace and Automotive

Applicable in making handheld devices such as screwdrivers, scissors, dials, and knobs. 

 

Communication Devices

Applicable in the aerospace and automotive industry due to the strength and durability of molded parts. 

Gallery of Insert Molded Parts

Why Choose RapidDirect

RapidDirect aims to provide custom insert molding solutions to clients from design to production. With our experience and facilities, we deliver quality parts at a competitive price and short lead time.  

1Asset 5

No MOQ

No minimum order requirement helps move plastic molded parts from design to production in a fast turnaround and supports your on-demand molding manufacturing needs with reduced injection molding cost.

1Efficiency

High Efficiency

With certified domestic factories and a strong supply chain system, we accelerate the product development cycle and bridge the production of your injection molded parts as fast as possible.

1Inj Consistency High Quality

Consistency and High Quality

Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.

1Molding

Injection Molding Specialists

Working with our experts having 10+ years of experience in the injection molding industry, efficiently complete a turnaround from prototyping to production.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Play Video about insert molding vs overmolding

Overmolding vs Insert Molding

While there are various similarities between overmolding and insert molding, there are also certain differences you must note. Here’s a video to explain the vital differences between these valuable processes.

Our Insert Molding Service for Various Industries

RapidDirect works with leading manufacturers from different industries to support growing demands and streamline their supply chain. The digitalization of our custom injection molding services helps more and more manufacturers bring their idea to products.

Automotive

Aerospace

Consumer Goods

Medical Devices

Robotics

Let's Start A New Project Today

Frequently Asked Questions

Our mold-making process includes 6 steps:

Step 1: Production arrangement: Determine all of the requirements and arrange the production.

Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis.

Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.

Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.

Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production.

Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.

Tolerance is very important, and if not correctly specified and controlled, assembling will fail. RapidDirect uses ISO 2068-c standard for injection molding tolerances unless tighter tolerance required.

No minimum order quantity, but the oder pricing will be more competitive if qty is higher.

After you place order, it takes about 35 days for mold designing and making, and more 3-5 days for molded parts production.

Generally, we generate the quote after our platform must have considered several factors, including the size of the component, mold complexity, number of injection cavities, materials, post-processing needs, etc.

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