Provide efficient production and faster design to delivery.
Produce precision parts that exceed industry standards.
Create and test products quickly to bring them to market.
Bring new, affordable products to market faster.
Empower to innovate faster, maximizing performance.
Innovation in enclosures for low-volume production.
Deliver machinery that beats the competition.
Speed up innovation and development.
Build prototypes and products that adhere to medical safety.
Improve efficiency with precise, fast, and constant part quality.
Drive time-to-market through on-demand production.
The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.
This article provides you with a complete guide to aerospace machining and its importance.
Gain valuable insights into manufacturing processes.
Choose from 50+ metals and plastics for your project.
Learn successful stories to inspire your project.
Whitepaper, design guide, materials, and finishing.
Different finishing options enhance part appearance and functionality.
Discover our library of educational videos.
If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.
Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.
Our vision, mission, development history, and dedicated team.
Real feedback on experiences and opinions of our services.
Company news, platform updates, holiday announcement.
Get instant quotes with our smart online platform.
Rapid prototyping, and on-demand production.
Deliver quality parts that meet requirements and exceed expectations.
Attention! We have exciting news to share with you. We have just launched the latest online platform, version 3.0!
The updated platform boasts a fresh and intuitive design, along with enhanced functionality that streamlines and accelerates the quoting process, like a new manufacturing process, streamlined quoting summary page, and improved checkout page.
Get precision machined parts with our advanced cutting solutions, perfect for complex geometries.
Wire EDM (Electrical Discharge Machining) stands out as a subtractive manufacturing marvel. It’s a technique where electrical sparks shape and carve through conductive materials. What sets Wire EDM apart? Its unmatched precision. Using a fine electrically charged wire—often brass or copper—guided by advanced CNC systems, the process meticulously erodes materials, achieving intricate and accurate designs.
However, mastering Wire EDM isn’t simple. It demands expertise to ensure consistent, high quality results. That’s where RapidDirect steps in. Drawing upon years of experience and innovation, we harness Wire EDM’s full potential, transforming complex designs into tangible, high-quality products. But we don’t stop at just delivering what the market expects. At RapidDirect, we’re on a mission: pushing the boundaries, setting new benchmarks in precision machining, and, most importantly, ensuring our clients receive the unparalleled solutions they deserve.
When it comes to precision manufacturing, Wire EDM stands out as a process that offers high accuracy and intricate detailing. For businesses seeking the best in Wire EDM services, RapidDirect is the go-to choice.
RapidDirect uses top-tier, regularly updated machinery, ensuring clients receive workpieces machined to the highest standards of precision and accuracy.
With years of experience, our specialists onsistently deliver products that surpass client expectations, reflecting our mastery in manufacturing intricacies.
RapidDirect's online platform offers instant quotes and real-time order tracking. Streamline your projects with our efficient, transparent system for maximum convenience in the digital age.
In our fast-paced world, RapidDirect ensures quick project turnarounds without compromising on quality, thanks to our efficient processes and dedicated team.
RapidDirect is a comprehensive all-in-one manufacturing platform designed for all the needs of your Wire EDM projects.
At RapidDirect we understand the importance of speed and accuracy in the prototyping phase. Our Wire EDM services empower you to bring your concepts to life in the shortest possible time.
Capability: 20-500
Lead Time: 10 business days
We specialize in delivering low-volume manufacturing solutions that ensure your parts are meticulously crafted with consistency and precision throughout every piece.
Capacity: 500-1000
Lead Time: 15 business days
RapidDirect consistently delivers top-quality results, from single prototypes to large product batches, without compromising reliability.
Capacity: 1000+
Lead Time: 20 business days
Parameter | Small Parts (mm) | Medium Parts (mm) | Large Parts (mm) |
---|---|---|---|
Maximum Length | 50 | 100 | 500 |
Maximum Width | 30 | 70 | 300 |
Maximum Height | 10 | 40 | 150 |
Minimum Thickness | 0.5 | 1.0 | 5.0 |
Tolerance | ±0.005 | ±0.01 | ±0.03 |
Our experts at RapidDirect have pride in their capability to work with a wide range of materials that can open up a world of possibilities for your projects. A few of the materials can handle are:
A popular choice in industries seeking lightweight yet durable components. We can precisely cut and shape aluminum parts for aerospace, automotive, electronics, and more.
Copper’s excellent electrical and thermal conductivity makes it indispensable for electrical components, connectors, and conductive elements. Our expertise ensures that copper parts are crafted with utmost precision to ensure that the resulting parts maintain their core properties.
With its appealing aesthetic and excellent machinability, brass finds applications in decorative components, electronics, and plumbing fittings. Our Wire EDM process guarantees intricate and accurate brass parts in the shortest lead time.
From tool steels to stainless steels, our Wire EDM services can handle a variety of steel alloys. We deliver precise and consistent results and fulfill the requirements of industries like automotive, tool and die, and precision engineering.
As a challenging material to machine, titanium requires a specialized approach for optimal results. Our Wire EDM expertise allows us to tackle titanium components with the highest level of precision. Thereby making it an excellent choice for aerospace, medical, and performance engineering applications.
Bronze is valued for its unique combination of strength and corrosion resistance, making it suitable for bearings, gears, and artistic applications. Since Bronze is expensive, any waste can have a significant impact on the cost. Our Wire EDM technology ensures excellent results with minimal waste along with the shortest turnaround time.
Our Wire EDM capabilities extend beyond the common materials. We are proficient in working with precious metals like gold and silver, as well as various nickel alloys. Whatever your specific material requirements, we have the expertise to deliver exceptional results.
Name | Materials | Color | Texture | Link |
Anodizing | Aluminum | Clear, black, grey, red, blue, gold. | Smooth, matte finish. | Learn More>> | |
Bead Blasting |
ABS, Aluminum, Brass, Stainless Steel, Steel |
n/a | Matte | Learn More>> | |
Powder Coating | Aluminum, Stainless Steel, Steel |
Black, any RAL code or Pantone number |
Gloss or semi-gloss |
||
Electroplating |
Aluminum, steel, stainless steel |
n/a |
Smooth, glossy finish |
|
|
Polishing |
Aluminum, Brass, Stainless Steel, Steel |
n/a |
Glossy |
||
Brushing |
ABS, Aluminum, Brass, Stainless Steel, Steel |
n/a | satin |
Global experience that counts. Our committed team at RapidDirect has the right skills and expertise to fulfill various industrial requirements. Some of the industries that we work with are:
It’s important to remember that Wire EDM is an erosion process as opposed to other subtractive processes that rely on cutting. So, it has different surface properties that often rely on the number of passes (iterative cuts) for the optimum level of finish. Here’s how we go about it.
A rougher finish to quickly achieve the design with a tolerance of +/- .002’. About 90% of wire EDM parts only need the first pass as the tolerance is acceptable for a lot of applications and surface finishing requirements.
For more advanced applications, a second pass with more refinement can achieve tolerances of up to +/- 0.0005” along with a surface finish of 72 µin, which is almost indiscernible to the eye.
This is the most refined cut with the finest finish that is needed for highly sensitive applications like medical devices and aerospace components. The third pass can bring the surface finish down to 35 µin, which is more than needed for many wire EDM applications.
Yes, Wire EDM is capable of machining hard materials effectively. Its non-contact process, which uses electrical discharges to erode the material and allows it to work with materials that are difficult to machine using conventional methods.
Materials like hardened steels, tool steels, titanium, and carbide can be precisely machined using Wire EDM. This makes it a preferred choice for industries requiring high hardness and wear resistance.
Wire EDM is renowned for its exceptional precision and accuracy. It can achieve tolerances as tight as ±0.0001 inches (0.0025 mm). Thereby ensuring consistent and repeatable results.
The process is capable of producing intricate and delicate features with superior surface finishes which makes it ideal for applications where precision is critical.
Wire EDM can create a wide range of shapes and geometries, limited only by the imagination and complexity of the designs.
It excels at producing intricate contours, sharp corners, small holes, and complex 3D shapes. Whether it’s internal features, external profiles, or unconventional shapes, Wire EDM can accurately cut and shape them with ease.
While Wire EDM offers many advantages, it does have some limitations. One of the main limitations is the requirement for materials to be conductive, as the process relies on electrical discharges. Additionally, the cutting speed of Wire EDM is slower compared to some traditional machining methods, which can impact production time for large quantities.
Furthermore, the initial setup and programming can be time-consuming for complex parts, but this is offset by the high precision and efficiency achieved during the actual machining process.
Wire EDM is primarily designed for the precision cutting of thin to moderate-thickness materials. While it can handle materials up to several inches thick, cutting very thick materials becomes challenging and time-consuming due to the slower cutting speeds and the need for multiple passes.
Copyright © 2023 Shenzhen Rapid Direct Co., Ltd. All rights reserved.