Metal Bending Services

Outstanding metal bending services for high-quality custom prototypes and production parts. Achieve the best possible bending results at low cost and fast turnarounds. 

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What Is Metal Bending?

Effective metal bending applies enough force beyond the metal’s yield strength to cause the material to deform without breaking. With different types of metal bending techniques available, you can achieve various shapes and geometries for your desired applications. 

metal bending services

Quote Within One Day, Operate at Your Fingertips

RapidDirect provides a AI-powered, hassle-free online quotation platform that can help simplify your ordering and manufacturing process. Stop wasting time in emails, get interactive quotes with DFM analysis within seconds, optimize your orders immediately, compare your multiple quotes side by side, manage your orders in one place.

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Bulk Pricing

Get in-bulk quotes, allowing you to make a pricing comparison between different specs, quantities, raw material, and surface finishes, and helping you choose the solution that best suits your needs and budget.

Real-Time Order Tracking

Our online platform enables real-time visibility of the manufacturing process that fosters more efficient operation monitoring and quicker response to negative changes.

All-in-One Order Management

Quickly check, search, and manage all your orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.

Metal Bending Capabilities

RapidDirect’s sheet metal bending services follow ISO 2768 standards ensuring that we offer customers excellent quality prototypes and production parts. We combine highly advanced metal bending machines with skilled technicians for accurate bending. Our capabilities are suitable for rapid prototyping and production. 

Standards Description
Maximum Part Size

1.5 m x 1.5m

Metal Bending Forces Up to 1000 tons
Bending Line Length Up to 7200 mm
Bending Thickness Up to 60 mm
General Tolerances Our metal bending standards depend on ISO 2768.
Bend to edge/hole, single surface +/- 0.254 mm (+/- 0.010 in.)
Bend Radius Be equal to material thickness
Bend Angle +/- 1°
Bending Cutting Area Up to 4000 mm
Lead Time 5 days or more

Metal Bending Materials

RapidDirect’s metal bending service is compatible with many high-quality materials with different thicknesses. Our facility has ultra-modern equipment to bend materials across different mechanical and thermal properties. Check out some of the materials available for your project. 

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  • Aluminum
  • Copper
  • Steel
Sheet metal aluminum parts

Aluminum

Commercially, aluminum is the most sought-after material for sheet metal manufacturing. Its popularity is due to its adaptive qualities and its high thermal conductivity and low resistance rates. Compared to steel—another common sheet metal material—aluminum is more cost-effective and has a higher rate of production. The material also generates the least amount of waste and can easily be reused.

Subtypes: 2024, 5052, 5083, 6061, 6063, 6082, 7075

copper material

Copper

Copper is a broadly used sheet metal fabrication material in many industries as it offers good malleability and ductility. Copper is also well suited for sheet metal fabrication because of its excellent heat conduction properties and electrical conductivity.

Subtypes: C101, C110, C103, C27400, C28000. C36000

Steel

Steel

Steel offers a number of beneficial properties for industrial applications, including rigidity, longevity, heat resistance and corrosion resistance. Steel sheet metal is ideal for producing complex designs and parts that require extreme precision. Steel is also cost-efficient to work with and has excellent polishing properties.

Subtypes: 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140,A36,ST37

Finishing Options for Metal Bending

Improve the surfaces of your bending parts and finished products with outstanding surface finishing options. RapidDirect offers various finishes to enhance the product’s aesthetic look and other properties. 

Name Description Materials Color Texture Link
Sheet metal finish Anodizing Anodizing Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc. Aluminum Clear, black, grey, red, blue, gold. Smooth, matte finish. Learn More>>
Sheet metal finish Bead blasting

Bead Blasting

Bead blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.

ABS, Aluminum, Brass, Stainless Steel, Steel

n/a Matte Learn More>>
Sheet metal finish Powder coating Powder Coating Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. Aluminum, Stainless Steel, Steel

Black, any RAL code or Pantone number

 Gloss or semi-gloss

Sheet metal finish Electroplating Electroplating Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.

Aluminum, steel, stainless steel

n/a

Smooth, glossy finish

Sheet metal finish Polishing Polishing

Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.

Aluminum, Brass, Stainless Steel, Steel

 n/a

Glossy

Sheet metal finish Brushing

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

ABS, Aluminum, Brass, Stainless Steel, Steel

n/a satin

Bent Parts for Various Applications

Take advantage of versatile and durable sheet metal bending parts for your extensive applications. RapidDirect works on metal bending projects to offer products for various industries, including: 

Aerospace

Aerospace components require accuracy and tight tolerances. Custom metal bending services help bend lightweight, space-ready components, including custom interface panels, airfoils, sensor enclosures, etc.

Automotive

Sheet metal bending allows the creation of several sturdy automotive structures from thin metal sheets.  CNC tube benders bend automobile exhausts and frames after roll forming. Other automotive bent parts include fenders, hoods, roofs, and side panels.

Medical Devices

Metal bending is an easily accessible process to create durable medical components that meet accuracy and quality demands.  It can help make scalpels, surgical instruments, and other medical equipment.

Electronics

Electronics like computers, LED lights, audiovisual equipment, telecommunications equipment, etc., are designed and developed using sheet metal manufacturing. Metal bending services ensure the cost-effective and faster creation of these prototypes and end-use products.

Enclosures

Sheet metal bending offers a simple and durable method for creating protective shells for electronic mechanisms for gearboxes and many other sensitive electrical components. You can get custom results and ergonomic designs, depending on your requirements. 

Play Video about metal bending process

Bending Process At RapidDirect

RapidDiect’s sheet metal bending service is second to none. Our facilities and capabilities help us give our customers the best results on every project. Here’s a video that takes you through our efficient bending process at RapidDirect. 

Gallery of Sheet Metal Bending Parts

RapidDirect’s metal bending services continue to serve many industries for a wide range of applications. Check out some of our completed metal bending projects below. 

Why Choose Us for Metal Bending Services

At RapidDirect, we employ the latest and most effective metal bending technology to achieve the best result. Metal bending requires the highest degree of precision to meet industry demands. RapidDirect is a certified company with the right tools, expertise, and experience to offer precise prototypes and production parts.

1Fast Online Quote SheetMetal

Fast Online Quotation

Just upload your design files and configure material, finishing options and lead time. Quick quotes for your waterjet cut components can be created in just a few clicks.

1Assurd Quality SheetMetal

Assured High Quality

With an ISO 9001:2015 certificated manufacturing factory, we provide material and full dimensional inspection reports as your request. You can always rest assured the parts you get from RapidDirect will exceed your expectations.

1On Roof Manufacturing 1

Strong Manufacturing Capacity

Our domestic factories in China provide a complete project solution through flexible material, surface finish options and infinite manufacturing capacity for low volume and high volume production runs.

1Support

Engineering Support

We provide 24/7 online engineering customer support for your custom engineering and manufacturing problems. This includes case-by-case suggestions to help you reduce costs early on in the design phase.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Let's Start A New Project Today

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