Metal Bending Services

Outstanding metal bending services for high-quality custom prototypes and production parts. Achieve the best possible bending results at low cost and fast turnarounds.

What Is Metal Bending?

Effective metal bending applies enough force beyond the metal’s yield strength to cause the material to deform without breaking. With different types of metal bending techniques available, you can achieve various shapes and geometries for your desired applications.

Part Accuracy: With the right design and program input, the CNC machine controls the bending process to ensure that every bend is done at the exact angle and at the right length. This increases the accuracy and repeatability of the process.
Smooth Finishes: An efficient bending process does not involve welding, ensuring no marks are left on the custom metal parts. CNC sheet metal bending services are also compatible with various finishing processes to provide better aesthetic results.
Maximum Productivity: The sheet metal bending process can be easily synchronized with an automated set-up to allow the bending tool to complete the process within the shortest period. This capability ensures maximized output.
Cost-effective: Production for Small Volume The automation of the bending process for maximum productivity ensures cost-effectiveness. Labor requirements are also low, ensuring that the operation is relatively inexpensive.

Quote Within One Day, Operate at Your Fingertips

RapidDirect provides a AI-powered, hassle-free online quotation platform that can help simplify your ordering and manufacturing process. Stop wasting time in emails, get interactive quotes with DFM analysis within seconds, optimize your orders immediately, compare your multiple quotes side by side, manage your orders in one place.

Bulk Pricing

Get in-bulk quotes, allowing you to make a pricing comparison between different specs, quantities, raw material, and surface finishes, and helping you choose the solution that best suits your needs and budget.

Real-Time Order Tracking

Our online platform enables real-time visibility of the manufacturing process that fosters more efficient operation monitoring and quicker response to negative changes.

All-in-One Order Management

Quickly check, search, and manage all your orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.

Metal Bending From Prototyping to Production

RapidDirect’s custom bending services can be used for various applications such as mold tooling, rapid prototyping, and custom manufacturing, and more.

Functional Prototype

Custom metal fabrication can be formed into 2D shaped profiles from various metals, creating functional molds for specific parts.

Rapid Prototyping

Provide flexibility and precision to ensure that the preliminary version of the metal part or sheet is accurate and functional before moving into full-scale production.

On-Demand Production

From rich selections of materials to bent parts manufacturing and assemblies, to flexible delivery, we provide end-to-end high-volume production solutions.

Let's Start A New Project Today

Metal Bending Capabilities

RapidDirect’s sheet metal bending services follow ISO 2768 standards ensuring that we offer customers excellent quality prototypes and production parts. We combine highly advanced metal bending machines with skilled technicians for accurate bending. Our capabilities are suitable for rapid prototyping and production.

Standards	Description
Maximum Part Size	1.5 m x 1.5m
Metal Bending Forces	Up to 1000 tons
Bending Line Length	Up to 7200 mm
Bending Thickness	Up to 60 mm
General Tolerances	Our metal bending standards depend on ISO 2768.
Bend to edge/hole, single surface	+/- 0.254 mm (+/- 0.010 in.)
Bend Radius	Be equal to material thickness
Bend Angle	+/- 1°
Bending Cutting Area	Up to 4000 mm
Lead Time	5 days or more

Metal Bending Materials

RapidDirect’s metal bending service is compatible with many high-quality materials with different thicknesses. Our facility has ultra-modern equipment to bend materials across different mechanical and thermal properties. Check out some of the materials available for your project.

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Aluminum
Copper
Steel

Aluminum

Commercially, aluminum is the most sought-after material for sheet metal manufacturing. Its popularity is due to its adaptive qualities and its high thermal conductivity and low resistance rates. Compared to steel—another common sheet metal material—aluminum is more cost-effective and has a higher rate of production. The material also generates the least amount of waste and can easily be reused.

Subtypes: 2024, 5052, 5083, 6061, 6063, 6082, 7075

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Copper

Copper is a broadly used sheet metal fabrication material in many industries as it offers good malleability and ductility. Copper is also well suited for sheet metal fabrication because of its excellent heat conduction properties and electrical conductivity.

Subtypes: C101, C110, C103, C27400, C28000. C36000

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Steel

Steel offers a number of beneficial properties for industrial applications, including rigidity, longevity, heat resistance and corrosion resistance. Steel sheet metal is ideal for producing complex designs and parts that require extreme precision. Steel is also cost-efficient to work with and has excellent polishing properties.

Subtypes: 1018, 1020, 1025， 1045， 1215， 4130， 4140， 4340， 5140，A36，ST37

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Finishing Options for Metal Bending

Improve the surfaces of your bending parts and finished products with outstanding surface finishing options. RapidDirect offers various finishes to enhance the product’s aesthetic look and other properties.

Name

Description

Materials

Color

Texture

Link

Anodizing	Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.	Aluminum	Clear, black, grey, red, blue, gold.	Smooth, matte finish.	Learn More>>
Bead Blasting	Bead blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.	ABS, Aluminum, Brass, Stainless Steel, Steel	n/a	Matte	Learn More>>
Powder Coating	Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.	Aluminum, Stainless Steel, Steel	Black, any RAL code or Pantone number	Gloss or semi-gloss	Learn More>>
Electroplating	Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.	Aluminum, steel, stainless steel	n/a	Smooth, glossy finish	Learn More>>
Polishing	Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.	Aluminum, Brass, Stainless Steel, Steel	n/a	Glossy	Learn More>>
Brushing	Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.	ABS, Aluminum, Brass, Stainless Steel, Steel	n/a	satin	Learn More>>

Bent Parts for Various Applications

Take advantage of versatile and durable sheet metal bending parts for your extensive applications. RapidDirect works on metal bending projects to offer products for various industries, including:

Aerospace

Aerospace components require accuracy and tight tolerances. Custom metal bending services help bend lightweight, space-ready components, including custom interface panels, airfoils, sensor enclosures, etc.

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Automotive

Sheet metal bending allows the creation of several sturdy automotive structures from thin metal sheets. CNC tube benders bend automobile exhausts and frames after roll forming. Other automotive bent parts include fenders, hoods, roofs, and side panels.

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Medical Devices

Metal bending is an easily accessible process to create durable medical components that meet accuracy and quality demands. It can help make scalpels, surgical instruments, and other medical equipment.

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Electronics

Electronics like computers, LED lights, audiovisual equipment, telecommunications equipment, etc., are designed and developed using sheet metal manufacturing. Metal bending services ensure the cost-effective and faster creation of these prototypes and end-use products.

Enclosures

Sheet metal bending offers a simple and durable method for creating protective shells for electronic mechanisms for gearboxes and many other sensitive electrical components. You can get custom results and ergonomic designs, depending on your requirements.

Play Video about metal bending process

Bending Process At RapidDirect

RapidDiect’s sheet metal bending service is second to none. Our facilities and capabilities help us give our customers the best results on every project. Here’s a video that takes you through our efficient bending process at RapidDirect.

Gallery of Sheet Metal Bending Parts

RapidDirect’s metal bending services continue to serve many industries for a wide range of applications. Check out some of our completed metal bending projects below.

Why Choose Us for Metal Bending Services

At RapidDirect, we employ the latest and most effective metal bending technology to achieve the best result. Metal bending requires the highest degree of precision to meet industry demands. RapidDirect is a certified company with the right tools, expertise, and experience to offer precise prototypes and production parts.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Hi, Andy. I want to express my gratitude to you and your team for all your efforts in completing the project. Working with RapidDirect on this metal fabrication project has been a great pleasure. I wish you a wonderful rest of your summer, and I am confident we will work together again in the future.

Stephen Phearsdorf

– Lead Mechanical

I would like to thank you for working with us on this successful project. Our project team has been very impressed with RapidDirect’s quality of work and timely deliveries. We will definitely keep you in mind for future sheet metal projects and recommend you to other companies.

Derek Armstrong

– Project Manager

RapidDirect has been a creative and trustworthy partner for both unique ideas and quality parts production for many years. We heartily endorse RapidDirect as a one-stop shop for both straightforward and intricate designs. They offer services for design enhancement, large selection of materials and finishing services, and quick responses.

Kleng Ellwood

– Product Engineer

RapidDirect is an essential part of our supply chain. They regularly deliver on schedule sheet metal parts and with top-notch quality. They are easy to work with and considerate of their client’s demands. Whether it is repeat orders for parts or one of our numerous last-minute orders, they always deliver.

Feri Russell

– Director of Product Development

I am happy to say that RapidDirect is one of our top sources for fabricated metal parts. We have a 4-year relationship with them, and it all began with excellent customer service. They do a fantastic job of informing us about our order progress. We view RapidDirect more as a project partner than just a supplier for us in many ways.

Rahim Smyth

– Designer

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Metal Bending Materials

Aluminum

Copper

Steel

Finishing Options for Metal Bending

Bent Parts for Various Applications

Aerospace

Automotive

Medical Devices

Electronics

Enclosures

Bending Process At RapidDirect

Gallery of Sheet Metal Bending Parts

Why Choose Us for Metal Bending Services

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