Injection Molding Service

Custom injection molding services for plastic prototypes and on-demand production parts. Get a free injection molding quotation and design feedback within hours.

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30t-1800t

Molding Machine

12

Surface Finishes

0pc

MOQ 

0.05mm

Tolerances

Our Injection Molding Capabilities

From plastic prototyping to production molding, RapidDirect’s custom injection molding service is ideal for the manufacturing of competitive pricing, high-quality molded parts in a fast lead time. Strong manufacturing facilities with powerful, precise machines ensure the same mold tool for creating consistent parts. Better yet, we provide free expert consultation on each injection molding order, including mold design advice, materials&surface finishes selection for your end-use applications, and shipping methods.

With our experience and advanced machinery, we excel at designing and manufacturing a series of plastic injection molds adjusted to your tolerance and cost.

Our plastic injection molding process uses precise machinery to shoot molten resin into a mold to become a final production-grade thermoplastic part.

overmolding

Overmolding

Covering plastic, metal, and rubber over each other via chemical bonding, our overmolding reduces assembly time and gives our parts greater strength and flexibility.

 

insert molding

Insert Molding

Insert molding is the process of molding thermoplastic material around a preformed component to create a finished part that incorporates multiple materials.

Our Injection Molding Processes

See how we process your orders, from quotation to tooling, as our machines and efficient team ensure you receive your molds and parts within the scheduled lead time.

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Request Instant Quote

Request your quote from our instant quote platform and our dedicated engineers will provide a response within 24 hours, ensuring the process goes on smoothly.

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DFM Report

To ensure we can produce functional molds, we offer feasibility reviews of your design to ensure we can fulfill requirements before starting production.

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Mold Flow Analysis

Predictive modeling software helps us look at the way molten material moves and acts within the mold, which helps us deliver improvements.

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Mold Tooling Production

Using your preferred materials enables us to make mold tooling that is of high quality and can readily fit your applications.

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T1 Sample Inspection

T1 sampling will be delivered for you to review prior to manufacturing plastic parts to ensure precision and quality.

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Low Volume Production

After the trial production phase, we begin batch production, which uses powerful machining to manufacture parts at fast rates to save on time and costs.

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Strict Inspection

We follow international tolerance standards to ensure our parts meet your parameters.

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Delivery

As our team handles packaging to secure our parts neatly for transport, we partner with logistics companies to schedule a timely delivery to your region.

Quote Within One Day, Operate at Your Fingertips

RapidDirect provides a AI-powered, hassle-free online quotation platform that can help simplify your ordering and manufacturing process. Stop wasting time in emails, get interactive quotes with DFM analysis within seconds, optimize your orders immediately, compare your multiple quotes side by side, manage your orders in one place.

 
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Bulk Pricing ​

Get in-bulk injection molding quotes, allowing you to make a pricing comparison between different specs, quantities, raw material, and surface finishes, and helping you choose the solution that best suits your needs and budget.

Real-time Order Tracking ​

Our online injection molding platform enables real-time visibility of the production flow that fosters more efficient operation monitoring and quicker response to negative changes.

All-in-one Order Management​

Quickly check, search, and manage all your injection molding orders in one place. What's even better is that you get visibility into all stages of the production process and every aspect of the manufacturing operation.

RapidDirect Injection Molding Capabilities

Standards Description
Maximum Part Size 1200×1000×500 mm

47.2×39.4×19.7 in.

Minimum Part Size 1×1×1 mm

0.039×0.039×0.039 in.

Part to Part Repeatability +/- 0.1 mm

+/- 0.0039 in.

Mold Cavity Tolerances +/- 0.05 mm

+/- 0.002 in.

Available Mold Types Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles, and over 100,000 cycles
Machines Available Single cavity, multi-cavity, and family molds,

50 to 500 press tonnage

Secondary Operations Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly.
Inspection and Certification Options First Article Inspection, ISO 9001, ISO 13485
Lead Time 15 business days or less for most orders,

24/7 quotation response

Class of Injection Molding Mold

At RapidDirect, we design and create precise custom injection molds from high-quality materials. Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing. Every plastic injection molding we fabricate meets international standards. From one-off projects to small batches and production tooling, we provide durable and reliable mold tools.

Mold Class

Purpose

Shot Life

Tolerance

Cost

Lead Time

Class 105

Prototype Testing

Under 500 cycles

±  0.02mm

 $

7-10 days

Class 104

Low-volume Production

Under 100.000 cycles

±  0.02mm

 $$$

10-15 days

Class 103

Low-volume Production

Under 500.000 cycles ±  0.02mm

 $$$$

10-15 days

Class 102

Medium-volume Production Medium to high production ±  0.02mm

$$$$$

10-15 days

Class 101

High-volume Production Over 1,000,000 cycles ±  0.02mm

$$$$$$

10-18 days

Materials for Injection Molding

These are commonly molded plastics that our injection molding service provides. After knowing the basics of materials, like common grades, brands, advantages, and disadvantages, choose the right injection molding material depending on your application requirements.

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  • Tooling Materials
  • Plastic Materials
  • Additives & fibers
Injection Molding Tool Steel Mold

Tooling Materials

Before injection molding process starts low or high-volume production, a high tolerance CNC machined tooling is needed. Most commonly used materials include:

Tool Steel: P20, H13, S7, NAK80, S136, S136H, 718, 718H,  738

Stainless Steel:

420, NAK80, S136, 316L, 316, 301, 303, 304

Aluminum: 6061, 5052, 7075

Plastic Materials

Plastic Materials

Plastic injection molding service comes with a wide range of materials with different properties, including impact strength, rigidity, thermal resistance, chemical resistance, etc.

Injection molding plastic adhensive and fiber

Additives and Fibers

Standard plastic materials may not meet custom injection molding parts requirement. In this case, additives and fibers can be added to improve aesthetic and functional properties, providing additional features for your injection molded parts.

UV absorbers Colorants
Flame retardants Glass fibers
Plasticizers

Note: You can learn more from our eBook on plastic materials

Surface Finishes of Injection Molding

Injection molding includes injection mold tooling, plastic injection molding, and more. The surface treatment of the mold is usually completed during the production process. After the injection molding is completed, we will carry out certain surface treatments on the finished product as per your requirement.

 

 

Name Description Link
P02 1 S07 Glossy Glossy A grade finishes are made using a diamond buffing process and yield shiny and glossy surfaces on injection molded parts. Learn More>>
P02 1 S07 Semi glossy

Semi-glossy

B grade finishes use grit sandpaper to produce parts with a slightly rougher finish than grade A parts. Custom molded plastic parts that undergo B grade finishing have a matte surface texture.
P02 1 S07 Matte Matte C grade finishes use grit sanding stones to produce a rough, uneven surface. Injection plastic parts that undergo C grade finishing have a matte surface texture. Learn More>>
P02 1 S07 Textured Textured D grade finishes use grit and dry glass beads or oxide to produce a very rough textured finish. Depending on the type of material used, products can have a satin or dull finish.

Injection Molding from Prototyping to Production

1Prototyping

Injection Molding Prototypes

Get easy design feedback and validation through superior quality prototype tooling. Create small batches of plastic molded parts with excellent injection molding prototypes. We excel at manufacturing prototype molds within days to ensure you perform functional tests and validate market interest. We implement affordable aluminum tooling to help you reduce financial risks before full-scale production.

bridge production

Production Tooling

We create high-quality production molds for high-volume plastic parts production. With high-strength, durable tool steel material, our production tooling is suitable for producing hundreds of thousands of parts. We can vary materials and construction methods according to your unique requirements.

Gallery of Injection Molding Parts

Dive into RapidDirect’s extensive gallery that showcases some of our completed injection molded parts and take confidence that we can create your injection molding project according to your strict specifications.

Why Choose RapidDirect for Custom Injection Molding Services

1Asset 5

No MOQ

No minimum order requirement helps move plastic molded parts from design to production in a fast turnaround and supports your on-demand molding manufacturing needs with reduced injection molding cost.

1Efficiency

High Efficiency

With certified domestic factories and a strong supply chain system, we accelerate the product development cycle and bridge the production of your injection molded parts as fast as possible.

1Inj Consistency High Quality

Consistency and High Quality

Owing certified factories, conducting in-process inspections and dimensional verification after production, guarantee the custom molded parts are consistent in quality regardless of the complex shape with high precision.

1Molding

Injection Molding Specialists

Working with our experts having 10+ years of experience in the injection molding industry, efficiently complete a turnaround from prototyping to production.

See What Our Customers Say About Us

A customer’s words have a more substantial impact than a company’s claims – and see what our satisfied customers have said regarding how we fulfilled their requirements.

Play Video about injection molding machine

Ready to Get Your Custom Injection Molding Quotes?

Learn what you need before requesting for quotes for your injection molding projects at RapidDirect. Help you get wonderful molded parts made effectively, easily.

Our Injection Molding for Various Industrial Applications

RapidDirect works with leading manufacturers from different industries to support growing demands and streamline their supply chain. The digitalization of our custom injection molding services helps more and more manufacturers bring their idea to products.

Automotive

Aerospace

Consumer Goods

Medical Devices

Robotics

Let's Start A New Project Today

Frequently Asked Questions

Our mold-making process includes 6 steps:

Step 1: Production arrangement: Determine all of the requirements and arrange the production.

Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis.

Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.

Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.

Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production.

Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.

Tolerance is very important, and if not correctly specified and controlled, assembling will fail. RapidDirect uses ISO 2068-c standard for injection molding tolerances unless tighter tolerance required.

No minimum order quantity, but the oder pricing will be more competitive if qty is higher.

After you place order, it takes about 35 days for mold designing and making, and more 3-5 days for molded parts production.

Generally, we generate the quote after our platform must have considered several factors, including the size of the component, mold complexity, number of injection cavities, materials, post-processing needs, etc.

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