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The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.
This article provides you with a complete guide to aerospace machining and its importance.
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If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.
Here, we’ve gathered some basic information and important considerations to help you achieve the desired results.
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Precision machining uses advanced CNC technology to create highly accurate parts needed in fields like aerospace, medical devices, and electronics. This process ensures every component meets exact specifications for size, shape, and function. CNC precision machining is essential for producing detailed and complex designs that regular machining can’t achieve. It allows for consistent production of high-quality precision machined parts and components, such as gears, brackets, and enclosures.
With RapidDirect precision CNC services, industries can achieve tight tolerances and high precision, ensuring that each part functions perfectly in its specific application. These capabilities make it possible to manufacture parts that fit precisely within sophisticated machinery and devices, ensuring reliability and efficiency. Whether it’s small-scale prototypes or large-volume production, we deliver durable and dependable components. RapidDirect is committed to providing comprehensive high precision machining solutions to meet the diverse needs of our clients across various industries.
RapidDirect’s wire EDM, part of our CNC services, efficiently crafts both simple and intricate shapes. Ideal for parts requiring high precision, this no-contact method produces minimal burrs and excels with metals like steel and titanium. Favored in aerospace, automotive, and electronics for their accuracy, we ensure tailored, precise solutions regardless of your needs.
Capability | Details/Specifications |
Material Compatibility | Stainless Steel, Titanium, Aluminum, Tool Steel, Copper |
Tolerance | ± 0.0001 inches (0.0025 mm) or better (based on material and thickness) |
Maximum Workpiece Size | Length: 16 inches (400 mm)
Width: 12 inches (300 mm) Height: 8 inches (200 mm) |
Cutting Speed | Up to 300 mm2/min (specific to material and thickness) |
Surface Finish | As fine as Ra 0.2 µm |
Maximum Cutting Thickness | Up to 12 inches (300 mm) – varies based on material |
Wire Diameter Range | 0.004 inches (0.1 mm) to 0.012 inches (0.3 mm) |
Mirror EDM delivers mirror-reflective parts through high precision machining. Capable of producing intricate shapes with tight tolerances, it excels on hard materials where conventional tools falter. Catering to industries from aerospace to electronics, our Mirror EDM ensures unparalleled precision, capturing intricate contours and complex geometries consistently.
Capability | Details/Specifications |
Material Compatibility | Stainless Steel, Titanium, Aluminum, Tool Steel, Copper |
Surface Finish | Achievable down to Ra 0.05 µm or better (based on material and process parameters) |
Tolerance | ± 0.00005 inches (0.0013 mm) or better (depending on material and thickness) |
Maximum Workpiece Size | Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm) |
Maximum Cutting Thickness | Up to 10 inches (250 mm) – varies based on material |
RapidDirect’s advanced manufacturing facility features high-precision grinding machines, perfect for manufacturing metal parts with tight tolerances. Our versatile grinding excels from small parts to complex geometries. The precision wheels provide controlled material removal, ensuring polished finishes. This efficiency reduces costs, wear, and errors. Trust our expert team to guide you to the ideal grinding solution for your project.
Capability | Details/Specifications |
Material Compatibility | Stainless Steel, Aluminum, Tool Steel, Copper, Ceramics, Carbides |
Grinding Methods | Surface Grinding, Cylindrical Grinding, Centerless Grinding, Internal Grinding |
Tolerance | ± 0.0001 inches (0.0025 mm) or better (specific to material and grinding method) |
Maximum Workpiece Size | Length: 24 inches (600 mm) Width: 10 inches (250 mm) Diameter: 8 inches (200 mm) for cylindrical grinding |
Surface Finish | Achievable down to Ra 0.1 µm or better (based on material and grinding method) |
RapidDirect’s advanced CNC turning delivers unmatched accuracy and repeatability for machine parts and prototypes. Our diverse turning centers cater to varied applications, ensuring consistent precision across batches. With reduced errors, we offer quicker production without sacrificing quality. Rely on our technicians and top-grade CNC machines for exceptional component craftsmanship.
Capability | Details/Specifications |
Material Compatibility | Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics |
Turning Operations | External & Internal Turning, Facing, Taper Turning, Boring, Drilling, Threading |
Tolerance | ± 0.0005 inches (0.0127 mm) or better (specific to material and operation) |
Maximum Workpiece Diameter | 20 inches (508 mm) or specific to machine capability |
Maximum Workpiece Length | 60 inches (1524 mm) or specific to machine capability |
Axis | 2-axis, 3-axis, multi-axis turning capability |
Bar Feeding Diameter | Up to 3 inches (76 mm) or machine-specific |
RapidDirect’s multi-axis milling machines guarantee CNC parts with tight tolerances and precise dimensions. This technology delivers precision tailored to your needs, ideal for iterations and new products. Compatible with a broad material range, from metals to composites, our CNC milling boasts efficiency, having parts ready swiftly.
Capability | Details/Specifications |
Material Compatibility | Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics |
Milling Operations | Face Milling, Profile Milling, Pocket Milling, Complex Surface Milling, Drilling, Boring |
Tolerance | ± 0.0005 inches (0.0127 mm) or better (specific to material and operation) |
Maximum Workpiece Size | X: 40 inches (1016 mm) Y: 20 inches (508 mm) Z: 25 inches (635 mm) or specific to machine capacity |
Axis | 2-axis, 3-axis, multi-axis turning capability |
Bar Feeding Diameter | Up to 3 inches (76 mm) or machine-specific |
Rapid Prototyping
Leverage our robust manufacturing capabilities for swift, high-quality prototype delivery. Using the latest technology, we ensure rapid, accurate production, expediting your path from testing to market.
Capability: 20-500
Lead Time: 10 business days
Low and High-Volume Production
RapidDirect is equipped to handle large-scale production orders. This means they can efficiently produce large quantities of CNC precision machining parts without compromising quality or accuracy.
Capacity: 1000+
Lead Time: 15 business days
Typical Tolerance (mm) | Best Possible Tolerance (mm) | Notes | |
---|---|---|---|
EDM (Electrical Discharge Machining) | ±0.015 | ±0.005 | Tolerance can be affected by electrode wear. |
Grinding | ±0.005 | ±0.001 | Surface finish is typically smoother with grinding. |
CNC Turning | ±0.025 | ±0.010 | Finish can impact tolerance. |
CNC Milling | ±0.025 | ±0.005 | Precision can vary based on tool type and material. |
We provide a wide range of materials, including metals, plastics, and composites.
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Precision machining offers significant benefits by producing parts with exceptional accuracy.
Various industries rely on precision CNC machining services to create specialized parts, including:
Precision machining is necessary when your project requires components with extremely tight tolerances, intricate designs, or complex geometries that standard machining cannot achieve. This method is essential in industries where precision is critical, such as aerospace, medical devices, and electronics. If your parts need to perform under high stress, withstand extreme conditions, or fit into precise assemblies, choosing precision machining ensures the reliability and functionality of your products.
Yes, precision machining is specifically designed to provide tight tolerances. This technique can achieve tolerances as narrow as +/- 0.0005 inches, which is essential for creating highly accurate and consistent parts. The ability to maintain such precise measurements is crucial in applications where even the smallest deviation can lead to significant issues, such as in aerospace components or medical devices. Advanced CNC machines, which are commonly used in precision machining, are capable of producing parts with these strict specifications reliably.
To get a quote for a CNC precision machining project, you should prepare detailed information about your part or assembly, including CAD drawings, material specifications, and quantity needed. You will also need to specify the tolerances required and any additional post-processing like finishing or heat treating. With this information, go to RapidDirect online platform where you can upload your design files and receive a pricing estimate quickly.
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Copyright © 2023 Shenzhen Rapid Direct Co., Ltd. All rights reserved.